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Honda 1986 GoldWing GL1200A User Manual

Honda 1986 GoldWing GL1200A
164 pages
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Honda 1986 GoldWing GL1200A Specifications

General IconGeneral
BrandHonda
Model1986 GoldWing GL1200A
CategoryMotorcycle
LanguageEnglish

Summary

General Information

Service Safety

Guidelines and warnings for safe servicing procedures, emphasizing hazard identification and precautions.

Important Safety Notice

General disclaimer regarding safety principles and procedures, advising user discretion.

Service Rules

Fundamental rules for servicing, covering parts, tools, and assembly procedures.

Model Identification

Details and illustration for identifying the specific motorcycle model.

Emission Control Systems

Explanation of the motorcycle's emission control systems, including secondary air and crankcase systems.

Evaporative Emission Control System (California Only)

Description of the evaporative emission control system specific to California models.

Noise Emission Control System

Information on noise emission standards and prohibited tampering acts.

Metric Conversions

Conversion factors for various units like torque, length, pressure, and temperature.

Specifications

General Specifications

Detailed general specifications including dimensions, frame, engine, and clutch data.

CFI Specifications

Specifications related to the Computerized Fuel Injection system components.

Electrical Specifications

Specifications for the motorcycle's electrical system components like lights and charging.

Standards and Service Limits

Service limits for various engine and chassis components like cylinder head, crankshaft, and brakes.

Torque Values

Comprehensive list of torque specifications for engine, frame, and other components.

Maintenance

Maintenance Schedule

Scheduled maintenance intervals for various items based on mileage or time.

Fuel Filter Replacement

Step-by-step instructions for replacing the fuel filter.

Air Cleaner Service

Procedure for removing, cleaning, and installing the air cleaner element.

Throttle Valve Synchronization

Instructions for synchronizing the throttle valves for optimal engine performance.

Cruise Valve Element Service

Procedure for removing and replacing the cruise valve element.

Engine Removal and Installation

Engine Removal Procedure

Detailed steps for safely removing the engine from the motorcycle frame.

Engine Installation Procedure

Step-by-step guide for installing the engine back into the motorcycle frame.

Frame and Suspension

Handlebar Replacement

Procedure for removing and installing the motorcycle handlebars.

Front Fork Illustration

Diagram illustrating the components of the front fork assembly.

Rear Shock Illustration

Diagram showing the components of the rear shock absorber assembly.

Brakes

Front Master Cylinder Service

Procedure for removing, disassembling, and installing the front brake master cylinder.

Ignition System

Ignition Service Information

Overview of the ignition system, including ECU control and sensor inputs.

Ignition Troubleshooting

Diagnostic flowcharts for troubleshooting ignition system issues like no spark.

Ignition Timing Adjustment

Procedure for inspecting and adjusting the engine ignition timing.

Ignition Coil Service

Instructions for removing, installing, and inspecting the ignition coils.

Spark Unit Service

Procedure for inspecting the spark units, including voltage and continuity checks.

Spark Unit Resistor Inspection

Instructions for checking the resistance of the spark unit resistor.

Lights, Switches, and Instruments

Service Information

General information and reference to base manual for lights, switches, and instruments.

Troubleshooting

Diagnostic procedures for issues with displays, lights, and instrument functions.

Turn Signal and Cornering Lights

Wiring diagram and troubleshooting for turn signal and cornering lights.

Front Brake Light Switch Service

Inspection procedure for the front brake light switch.

Oil Pressure Warning Switch Installation

Instructions for installing the oil pressure warning switch.

Oil Pressure Sensor Service

Procedure for removing, installing, and inspecting the oil pressure sensor.

Main Relay Inspection

Procedure for inspecting the main relay for proper operation.

Handlebar Switches Service

Inspection procedures for turn signal and starter switches on the handlebars.

Accessories

Fairing Lower Covers Removal

Step-by-step instructions for removing the fairing lower covers.

CFI System

CFI Service Information

General service information for the Computerized Fuel Injection system.

CFI System Wiring Diagram

Diagram illustrating the electrical connections of the CFI system components.

CFI Quick Reference Chart

Chart correlating symptoms with probable causes and page references for CFI system issues.

CFI Self-Diagnostic System

Information on the CFI system's self-diagnostic capabilities using LED indicators.

CFI Troubleshooting

Diagnostic flowcharts for various CFI system problems like no fuel system indicator light.

Fuel Pressure Inspection

Procedure for checking fuel pressure and specifications for the CFI system.

Fuel Injectors Service

Instructions for inspecting fuel injectors, including operation and LED checks.

Pressure (PB) Sensors Service

Procedures for inspecting PB sensors, including LED, voltage, and vacuum tests.

Throttle (Øth) Sensor Service

Service procedures for the throttle sensor, including inspection and resistance checks.

Crankshaft Angle (Ns) Sensor Service

Procedures for inspecting the crankshaft angle sensor, including LED, coil, and air gap checks.

Camshaft Angle (GR, GL) Sensors Service

Service procedures for camshaft angle sensors, including LED, coil, and air gap checks.

Air Temperature (T1) Sensor Service

Procedures for inspecting the air temperature sensor, including LED and resistance checks.

Coolant Temperature (TW) Sensor Service

Service procedures for the coolant temperature sensor, including voltage and resistance checks.

Fuel Pump Service

Inspection and service procedures for the fuel pump and its related relays.

CFI Electronic Control Unit (ECU) Service

Procedure for removing and installing the CFI Electronic Control Unit (ECU).

Air Valve Service

Inspection and service procedures for the air valve.

Air Chamber Service

Procedures for removing, disassembling, and assembling the air chamber.

Electronic Travel Computer

ETC Service Information

General service information for the Electronic Travel Computer system.

ETC System Wiring Diagram

Wiring diagram illustrating the connections for the Electronic Travel Computer.

ETC Troubleshooting

Diagnostic procedures for issues with ETC displays, indicators, and functions.

Time Adjustment Issues

Troubleshooting steps for when the clock time cannot be adjusted.

Average Speed and Trip Functions Not Operating

Diagnostic steps for when average speed and trip functions are not working.

Fuel Level Indication Issues

Troubleshooting for when the fuel level is not indicated correctly on the display.

Abnormal Indications on ETC Display

Explanation of abnormal indications like flashing bars on the ETC display.

Fuel Consumption Display Issues

Troubleshooting for incorrect fuel consumption display, both low and excessive.

LCD Night Light Not Working

Diagnostic steps for when the LCD night light fails to illuminate.

ETC Removal Procedure

Instructions for removing the Electronic Travel Computer unit from the motorcycle.

ETC Disassembly Procedure

Steps for disassembling the Electronic Travel Computer unit.

ETC Assembly Procedure

Instructions for assembling the Electronic Travel Computer unit after service.

Auto Leveling Rear Suspension

Auto Leveling Service Information

General service information and precautions for the auto leveling rear suspension system.

Auto Leveling Wiring Diagram

Wiring diagram for the auto leveling rear suspension system.

Auto Leveling Troubleshooting

Diagnostic flowcharts for common issues with the auto leveling system.

System Does Not Operate ('E' Display)

Troubleshooting steps for when the system displays 'E' indicating no operation.

System Does Not Operate ('EEE' Display)

Diagnostic procedures for when the system displays 'EEE' indicating no operation.

LCD Display Not Working

Troubleshooting steps when the LCD display on the auto leveling system is blank.

Abnormal Increase Operation

Troubleshooting for abnormal increase operations in the auto leveling system.

Pump Operates But Pressure Does Not Increase

Diagnostic steps when the pump runs but pressure does not increase.

Front Air Pressure Equalized with Rear

Procedure for checking front and rear air pressure equalization.

Abnormal Decrease Operation

Troubleshooting for pressure not decreasing as expected in the auto leveling system.

LCD Shows Decrease, System Responds

Troubleshooting for when LCD shows decrease but system does not respond.

Rapid Pressure Decrease or Loss

Diagnostic steps for rapid pressure loss after a pressure check.

Oil Leaks from Air Relief Hose in DECREASE

Troubleshooting steps for oil leaks from the air relief hose during decrease.

Air Pump Relay Inspection

Procedure for inspecting the air pump relay for continuity and voltage.

Suspension Control Switch Inspection

Inspection of suspension control switches for continuity and proper operation.

Air Distributor Service

Procedures for removing, disassembling, and assembling the air distributor.

Pressure Relief Valve Service

Removal, inspection, and installation of the pressure relief valve.

Suspension Computer Service

Procedure for removing and installing the suspension computer.

Height Sensor Service

Procedures for removing, inspecting, and adjusting the height sensor.

Cruise Control System

Cruise Control Service Information

General service information and precautions for the cruise control system.

Cruise Control System Wiring Diagram

Wiring diagram for the cruise control system.

Cruise Control Troubleshooting

Diagnostic flowcharts for troubleshooting cruise control system malfunctions.

Cruise Control Will Not Resume

Troubleshooting steps for when cruise control fails to resume after cancellation.

Cruise Speed Fluctuates Excessively

Troubleshooting steps for excessive cruise speed fluctuation after setting.

Cruise Control Cannot Be Cancelled

Diagnostic procedures for when cruise control cannot be cancelled.

Cruise Valve Relay Inspection

Procedure for inspecting the cruise valve relay for continuity and voltage.

Cruise Actuator Service

Inspection procedures for the cruise control actuator, including vacuum tests.

Vacuum Hose Inspection

Procedure for inspecting vacuum hoses for damage or leaks related to cruise control.

One-Way Valve Inspection

Inspection procedure for the one-way valve in the cruise control system.

Cruise Control Valve Inspection

Procedure for inspecting the cruise control valve, including vacuum and voltage tests.

Cruise Cancel Switches Service

Inspection and adjustment procedures for front brake, clutch, and rear brake cancel switches.

Cruise Control Switches Service

Inspection procedures for cruise and set switches, including voltage and continuity checks.

Junction Box Service

Procedures for removing, disassembling, and assembling the cruise control junction box.

Throttle Operation Check

Procedure for checking smooth throttle grip operation and free play.

Throttle Cable Adjustment

Instructions for adjusting the throttle cables for proper cruise control function.

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