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Honda HP400 - User Manual

Honda HP400
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Owner’s Manual
Power Carrier
HP400
I I
01997 American Honda Motor Co., Inc. - All Rights Reserved
I I I I I
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Summary

Honda Power Carrier Safety

Safety Label Locations

Illustrates the location of important safety labels on the power carrier.

Important Safety Information

Details crucial safety precautions for operating the power carrier safely.

Component Identification

Controls and Operation

Fuel Valve and Engine Switch

Controls for managing fuel flow and starting/stopping the engine.

Throttle, Starter, and Gear Shift

Operation of throttle lever, starter grip, and gear shift lever.

Drive and Steering Clutch Levers

How to use drive clutch levers for movement and steering clutch levers for turning.

Carrier Bed Release Lever

Mechanism for unlocking and tilting the carrier bed for dumping loads.

Pre-Operation Checks

Fueling and Fuel Recommendations

Procedures for refueling, recommended gasoline types, and oxygenated fuel usage.

Engine Oil Inspection

How to check engine oil level and recommended oil types.

Air Cleaner Inspection

Procedure for inspecting and cleaning the air cleaner elements.

Carrier Extension Pipe Lock Bolts

Ensuring carrier extension pipe lock bolts are tightened for safety.

Starting the Engine

Engine Starting Procedure

Step-by-step instructions for safely starting the power carrier engine.

Operating the Power Carrier

Operating Controls and Movement

Using throttle, gear shift, drive clutch, and steering levers for operation.

High Altitude Operation

Adjustments and considerations for operating the power carrier at high altitudes.

Stopping the Engine

Engine Shutdown Procedure

Steps for safely stopping the engine in normal use and emergencies.

Carrying Loads

Load Carrying Safety

Safety precautions to prevent accidents and overturning while carrying loads.

Tie-Down Hooks

Proper use of tie-down hooks and securing loads with ropes or straps.

Carrier Plate Adjustments

Extending carrier side plates and front plate for load capacity.

Dumping Loads

Procedure for tilting and locking the carrier bed to dump loads.

Load Carrying Capacity

Maximum load weight and height for flat and sloped surfaces.

Carrier Bed Support Bar

Using the support bar to keep the carrier bed tilted during servicing.

Maintenance

Maintenance Fundamentals

Importance, safety, and owner's responsibility for proper maintenance.

Maintenance Schedule

Schedule of periodic maintenance tasks based on operating hours or time.

Engine Oil Change

Procedure for draining, refilling, and checking engine oil levels.

Spark Plug Service

Instructions for inspecting, cleaning, and gapping spark plugs for engine performance.

Air Cleaner Service

Steps for cleaning and replacing air filter elements to maintain engine performance.

Track Tension Adjustment

How to inspect and adjust the track tension for optimal performance and longevity.

Drive Clutch Cable Adjustment

Adjusting the drive clutch cable for proper engagement and disengagement.

Brake Cable Adjustment

Procedure for adjusting the brake cable for correct brake operation.

Brake Wear Check

Method for checking brake shoe wear using the brake arm hole indicator.

Steering Cable and Oil Checks

Adjusting steering clutch cables and checking transmission/clutch oil.

Dumping Lock Cable Adjustment

Adjusting the carrier bed release lever lock cable for proper function.

Spark Arrester Service

Servicing the optional spark arrester to ensure proper function and compliance.

Lubrication Points

Identifying and lubricating key points on the carrier annually or after washing.

Disengaged Track Installation

Temporary procedure for re-installing a track that has slipped off the sprockets.

Transporting and Storage

Storage Preparation Procedure

Steps for preparing the power carrier for extended storage or transport.

Troubleshooting

Engine Starting Issues

Checks for common problems when the engine does not start.

Operation Problems

Checks for issues when the engine runs but the carrier does not operate properly.

Specifications

Warranty Service Information

Customer Service Contact Information

Details on how to contact Honda for warranty service and support.

Summary

Honda Power Carrier Safety

Safety Label Locations

Illustrates the location of important safety labels on the power carrier.

Important Safety Information

Details crucial safety precautions for operating the power carrier safely.

Component Identification

Controls and Operation

Fuel Valve and Engine Switch

Controls for managing fuel flow and starting/stopping the engine.

Throttle, Starter, and Gear Shift

Operation of throttle lever, starter grip, and gear shift lever.

Drive and Steering Clutch Levers

How to use drive clutch levers for movement and steering clutch levers for turning.

Carrier Bed Release Lever

Mechanism for unlocking and tilting the carrier bed for dumping loads.

Pre-Operation Checks

Fueling and Fuel Recommendations

Procedures for refueling, recommended gasoline types, and oxygenated fuel usage.

Engine Oil Inspection

How to check engine oil level and recommended oil types.

Air Cleaner Inspection

Procedure for inspecting and cleaning the air cleaner elements.

Carrier Extension Pipe Lock Bolts

Ensuring carrier extension pipe lock bolts are tightened for safety.

Starting the Engine

Engine Starting Procedure

Step-by-step instructions for safely starting the power carrier engine.

Operating the Power Carrier

Operating Controls and Movement

Using throttle, gear shift, drive clutch, and steering levers for operation.

High Altitude Operation

Adjustments and considerations for operating the power carrier at high altitudes.

Stopping the Engine

Engine Shutdown Procedure

Steps for safely stopping the engine in normal use and emergencies.

Carrying Loads

Load Carrying Safety

Safety precautions to prevent accidents and overturning while carrying loads.

Tie-Down Hooks

Proper use of tie-down hooks and securing loads with ropes or straps.

Carrier Plate Adjustments

Extending carrier side plates and front plate for load capacity.

Dumping Loads

Procedure for tilting and locking the carrier bed to dump loads.

Load Carrying Capacity

Maximum load weight and height for flat and sloped surfaces.

Carrier Bed Support Bar

Using the support bar to keep the carrier bed tilted during servicing.

Maintenance

Maintenance Fundamentals

Importance, safety, and owner's responsibility for proper maintenance.

Maintenance Schedule

Schedule of periodic maintenance tasks based on operating hours or time.

Engine Oil Change

Procedure for draining, refilling, and checking engine oil levels.

Spark Plug Service

Instructions for inspecting, cleaning, and gapping spark plugs for engine performance.

Air Cleaner Service

Steps for cleaning and replacing air filter elements to maintain engine performance.

Track Tension Adjustment

How to inspect and adjust the track tension for optimal performance and longevity.

Drive Clutch Cable Adjustment

Adjusting the drive clutch cable for proper engagement and disengagement.

Brake Cable Adjustment

Procedure for adjusting the brake cable for correct brake operation.

Brake Wear Check

Method for checking brake shoe wear using the brake arm hole indicator.

Steering Cable and Oil Checks

Adjusting steering clutch cables and checking transmission/clutch oil.

Dumping Lock Cable Adjustment

Adjusting the carrier bed release lever lock cable for proper function.

Spark Arrester Service

Servicing the optional spark arrester to ensure proper function and compliance.

Lubrication Points

Identifying and lubricating key points on the carrier annually or after washing.

Disengaged Track Installation

Temporary procedure for re-installing a track that has slipped off the sprockets.

Transporting and Storage

Storage Preparation Procedure

Steps for preparing the power carrier for extended storage or transport.

Troubleshooting

Engine Starting Issues

Checks for common problems when the engine does not start.

Operation Problems

Checks for issues when the engine runs but the carrier does not operate properly.

Specifications

Warranty Service Information

Customer Service Contact Information

Details on how to contact Honda for warranty service and support.

Honda HP400 Specifications

General IconGeneral
TypeTiller
Compression Ratio8.5:1
Ignition SystemTransistorized magneto ignition
EngineHonda GX120
Engine type4-stroke, single cylinder, air-cooled, OHV
Displacement118 cc
Bore x Stroke60 mm x 42 mm
Fuel SystemCarburetor
Starting SystemRecoil start
Lubrication SystemSplash

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