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Honda HRN216VLA User Manual

Honda HRN216VLA
215 pages
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A Few Words About Safety
SERVICE INFORMATION
The service and repair information contained in this manual is intended for use by qualified, professional technicians. Attempting
service or repairs without the proper training, tools, and equipment could cause injury to you and/or others. It could also damage
this Honda product or create an unsafe condition.
This manual describes the proper methods and procedures for performing service, maintenance, and repairs. Some procedures
require the use of special tools. Any person who intends to use a replacement part, service procedure, or a tool that is not
recommended by Honda must determine the risks to his or her personal safety and the safe operation of this product.
If you need to replace a part, use Honda Genuine parts with the correct part number or an equivalent part. We strongly recommend
that you do not use replacement parts of inferior quality.
For Your Customer’s Safety
Proper service and maintenance are essential to the customer’s safety and the reliability of this product. Any error or oversight
while servicing this product can result in faulty operation, damage to the product, or injury to others.
For Your Safety
Because this manual is intended for the professional service technician, we do not provide warnings about many basic shop safety
practices (Hot parts-wear gloves, for example). If you have not received shop safety training or do not feel confident about your
knowledge of safe servicing practice, we recommend that you do not attempt to perform the procedures described in this manual.
Some of the most important general service safety precautions are given below. However, we cannot warn you of every
conceivable hazard that can arise in performing service and repair procedures. Only you can decide whether or not you should
perform a given task.
Important Safety Precautions
Make sure you have a clear understanding of all basic shop safety practices and that you are wearing appropriate clothing and
using safety equipment. When performing any service task, be especially careful of the following:
Read all of the instructions before you begin, and make sure you have the tools, the replacement or repair parts, and the skills
required to perform the tasks safely and completely.
Protect your eyes by using proper safety glasses, goggles, or face shields anytime you hammer, drill, grind, or work around
pressurized air, pressurized liquids, springs or other stored-energy components. If there is any doubt, put on eye protection.
Use other protective wear when necessary, for example gloves or safety shoes. Handling hot or sharp parts can cause severe
burns or cuts. Before you grab something that looks like it can hurt you, stop and put on gloves.
Protect yourself and others whenever you have engine-power equipment up in the air. Anytime you lift this product with a hoist,
make sure that the hoist hook is securely attached to the product.
Make sure the engine is off before you begin any servicing procedures, unless the instruction tells you to do otherwise. This will
help eliminate several potential hazards:
Carbon monoxide poisoning from engine exhaust. Be sure there is adequate ventilation whenever you run the engine.
Burns from hot parts. Let the engine and exhaust system cool before working in those areas.
Injury from moving parts. If the instruction tells you to run the engine, be sure your hands, fingers and clothing are out of the way.
Gasoline vapors and hydrogen gasses from battery are explosive. To reduce the possibility of a fire or explosion, be careful when
working around gasoline or batteries.
Use only a nonflammable solvent, not gasoline, to clean parts.
Never store gasoline in an open container.
Keep all cigarettes, sparks, and flames away from the battery and all fuel-related parts.
Improper service or repairs can create an
unsafe condition that can cause your customer
or others to be seriously hurt or killed.
Follow the procedures and precautions in this
manual and other service materials carefully.
Failure to properly follow instructions and
precautions can cause you to be seriously hurt
or killed.
Follow the procedures and precautions in this
manual carefully.

Table of Contents

Other manuals for Honda HRN216VLA

Questions and Answers:

Honda HRN216VLA Specifications

General IconGeneral
Engine Displacement160 cc
Cutting Width21 inches
Deck MaterialSteel
Warranty3 years
Starting SystemRecoil
MulchingYes
BaggingYes
DischargeRear
Side Discharge CapabilityYes
Cutting Height1-4 inches
Cutting Height Adjustment6 positions
Drive TypeSelf-propelled
Wheel Size8 in (front), 8 in (rear)

Summary

A Few Words About Safety

SERVICE INFORMATION

Information for qualified technicians regarding service and repair procedures.

For Your Customer’s Safety

Importance of proper service for customer safety and product reliability.

For Your Safety

Precautions for users without professional safety training.

Important Safety Precautions

General service safety practices and precautions.

INTRODUCTION

SAFETY MESSAGES

Importance of safety messages and signal words (DANGER, WARNING, CAUTION).

LAWN MOWER TYPE IDENTIFICATION

Quick Identifier

Table and images to identify mower types based on features.

SPECIFICATIONS

DIMENSIONS, WEIGHTS, AND CAPACITIES

Specifications related to size, weight, and capacity of mower models.

ENGINE

Technical specifications for the engine across different models.

DRIVETRAIN

Specifications for the drivetrain, applicable to specific VKA, VLA, VYA types.

2. SERVICE INFORMATION

SERVICE RULES

Rules for using genuine parts, fasteners, and proper assembly practices.

SYMBOLS USED IN THIS MANUAL

Explains symbols used in the manual for special tools and procedures.

3. SERIAL NUMBER LOCATIONS

ENGINE SERIAL NUMBER

Location of the engine serial number on the mower.

FRAME SERIAL NUMBER

Location of the frame serial number on the mower.

4. SERVICE SPECIFICATIONS

Engine

Detailed specifications for engine components like valves, piston, rings, etc.

DRIVETRAIN

Specifications for the drivetrain, including ground speed and transmission lubrication.

5. TORQUE VALUES

SPECIAL FASTENERS

Torque values for specific fasteners used on the mower.

STANDARD TORQUE VALUES

STANDARD FASTENERS

Standard torque values for common fasteners like screws and bolts.

TOOLS

Lists special and commercially available tools with their numbers and applications.

COMMERCIALLY AVAILABLE

ITEM TOOL NAME TOOL NUMBER APPLICATION

Detailed list of commercially available tools for specific tasks.

7. TROUBLESHOOTING

ENGINE

Troubleshooting guide for hard starting or poor engine performance issues.

Electric Starter Will Not Operate

VLA type only

Troubleshooting steps for electric starter failure specific to VLA models.

Electric starter operates, but the engine cranks slowly or not at all

VLA type only

Troubleshooting for slow engine cranking or no crank with electric starter on VLA models.

Battery Has Low Voltage (less than 12.7 V)

VLA type only

Steps to diagnose and resolve low battery voltage issues on VLA models.

VIBRATION PROBLEMS

DRIVE SYSTEM (VKA/VLA/VYA TYPES)

Troubleshooting steps for drive system issues like slipping or no self-propulsion.

FLYWHEEL BRAKE (PKA/VKA/VLA TYPES)

8. TROUBLESHOOTING TECHNIQUES

COMPRESSION TEST

Procedure for testing engine cylinder compression using a gauge.

SPARK PLUG TEST

Procedure for testing the spark plug and ignition system for spark generation.

CRANKSHAFT RUNOUT INSPECTION

INSPECTION

Procedure to inspect crankshaft runout using a dial indicator, especially after blade impact.

CHOKE CONTROL SYSTEM

Checking Choke Control System Operation

Steps to check choke valve operation when cold and when engine warms up.

CHARGE COIL OUTPUT CHECK

VLA TYPE ONLY

Test procedure to check the output of the charge coil on VLA models.

ENGINE STOP SWITCH SYSTEM INSPECTION

VLA TYPE ONLY

Inspection procedure for the engine stop switch system on VLA models.

SMART DRIVE TRANSMISSION

MOWER WILL NOT SELF-PROPEL WHEN THE SMART DRIVE IS ENGAGED

Troubleshooting steps when the mower does not self-propel with Smart Drive engaged.

TRANSMISSION PROPELS THE MOWER, BUT SLIPS OR SLOWS DOWN UNDER LOAD

Troubleshooting steps when the mower slips or slows down under load.

LAWN MOWER CONTINUES TO SELF-PROPEL WHEN THE SMART DRIVE IS RELEASED

Belt Guide Clearance:

Specifications for belt guide clearance on transmission pulleys.

ONLY ONE WHEEL PROPELS OR ONE WHEEL INTERMITTENTLY STOPS ROTATING UNDER LOAD

TRANSMISSION LEAKS OIL

Steps for diagnosing and fixing transmission oil leaks.

CABLE ROUTING AND TIES

PKA TYPE

Instructions for routing and securing cables using ties on PKA type mowers.

TUBE AND HARNESS ROUTING

PKA/VKA/VLA TYPES

Instructions for routing breather and fuel tubes on PKA, VKA, VLA types.

MAINTENANCE

MAINTENANCE SCHEDULE

Schedule for performing regular maintenance tasks on the mower.

BLADES

INSPECTION

Steps for inspecting blades for damage, wear, and corrosion.

REMOVAL/INSTALLATION

Procedures for removing and installing mower blades, including torque specifications.

ENGINE OIL

INSPECTION

Procedure for checking the engine oil level using the dipstick.

OIL CHANGE

Steps for draining and refilling the engine oil, including capacity and recommended type.

AIR FILTER CLEANING

CLEANING

Instructions for cleaning the air filter, including warnings about using without a filter.

GRASS BAG

INSPECTION

How to inspect the grass bag for wear and tears.

CLEANING

Method for washing a dirty grass bag.

REPLACEMENT

Steps to replace a worn or damaged grass bag.

SPARK PLUG INSPECTION

INSPECTION

Procedure for inspecting the spark plug, checking gap, and torque specs.

SMART DRIVE CABLE

VKA/VLA/VYA TYPES ONLY

Instructions for adjusting the Smart Drive cable for proper operation.

CABLE ADJUSTMENT

Detailed procedure for adjusting the Smart Drive cable based on mower behavior.

BLADE CONTROL OPERATION CHECK

FLYWHEEL BRAKE MODELS

Check procedure for blade control lever on flywheel brake models.

ROTO-STOP®

Operation check for the Roto-Stop blade stop system.

FLYWHEEL BRAKE

INSPECTION

Procedure to inspect the thickness of the flywheel brake lining.

ROTO-STOP®

VYA TYPE ONLY

Cable adjustment procedure for the Roto-Stop system on VYA type mowers.

CABLE ADJUSTMENT

Steps for adjusting the Roto-Stop cable clearance.

INSPECTION

Inspection of brake and clutch wear for the Roto-Stop system.

THROTTLE CABLE AND LINKAGE

VYA TYPE ONLY

Procedure for adjusting throttle cable and governor linkage on VYA type.

VALVE CLEARANCE

CHECK

Procedure for checking valve clearance with the engine cold.

ADJUSTMENT

Steps for adjusting valve clearance, including tool and torque specifications.

PINION GEAR

LUBRICATION

Instructions for lubricating the pinion gear assembly.

DISASSEMBLY

Steps for disassembling the wheel pinion gear assembly.

GOVERNOR

PKA, VKA, VLA TYPES

Adjustment procedure for the governor arm and throttle linkage on PKA, VKA, VLA types.

ADJUSTMENT

Steps to adjust governor settings for maximum engine speed.

BLADE HOLDER/ROTO-STOP®

BLADE HOLDER/DRIVE PULLEY

Details on the blade holder and drive pulley assembly.

ENGINE REMOVAL/INSTALLATION

PKA/VKA TYPES

Procedures for removing and installing the engine on PKA/VKA models.

VLA TYPE

Steps for removing the engine and related components from VLA models.

VYA TYPE

Steps for removing the engine and related components from VYA models.

MUFFLER

REMOVAL/INSTALLATION

Procedures for removing and installing the muffler.

RECOIL STARTER

TOP COVER REMOVAL/INSTALLATION

Steps for removing and installing the top cover of the recoil starter.

RECOIL REMOVAL/INSTALLATION

Procedure for removing and installing the recoil starter assembly.

FAN COVER REMOVAL/INSTALLATION

Steps for removing and installing the fan cover.

RECOIL STARTER ROPE REPLACEMENT

Procedure for replacing the starter rope

Detailed steps for replacing the starter rope, including knot tying and reel winding.

FUEL SYSTEM

AIR CLEANER/CARBURETOR

Information on the air cleaner and carburetor system.

AIR CLEANER/CARBURETOR

REMOVAL/INSTALLATION

Procedures for removing and installing the air cleaner and carburetor.

DISASSEMBLY/REASSEMBLY

Carburetor Component Procedures

Procedures for cleaning pilot air jet, main nozzle, and main jet assemblies.

INSPECTION

FLOAT LEVEL HEIGHT

How to measure and adjust the float level height in the carburetor.

PILOT SCREW AND LIMITER CAP REPLACEMENT

Procedure for replacing the pilot screw and limiter cap, noting potential damage.

CLEANING

Carburetor Cleaning and Inspection

Steps for cleaning the carburetor body and inspecting its components.

Clean the float valve seat using carburetor cleaner and compressed air.

Main Nozzle and Jet Cleaning

Thorough cleaning of the main nozzle and jet, and inspection for contamination.

Clean the main jet and nozzle bore thoroughly using carburetor cleaner and compressed air.

Pilot Jet Cleaning

Cleaning the pilot jet, noting its susceptibility to obstruction.

Clean the slow speed air/pilot screw passages.

Float Chamber Vent Hole and Slow Speed Passages

Cleaning float chamber vent hole and slow speed air/pilot screw passages.

IGNITION COIL/FLYWHEEL

IGNITION COIL

Information regarding the ignition coil.

IGNITION COIL

REMOVAL/INSTALLATION

Procedures for removing and installing the ignition coil on PKA/VKA types.

SPARK TEST

INSPECTION

Performing a spark test to diagnose ignition system issues.

IGNITION COIL

Inspecting the primary and secondary resistance of the ignition coil.

Engine Stop Switch

PKA/VKA/VLA TYPES

Testing continuity of the engine stop switch for PKA/VKA/VLA types.

IGNITION COIL AIR GAP ADJUSTMENT

Procedure for Adjusting Ignition Coil Air Gap

Procedure for adjusting the ignition coil air gap using a feeler gauge.

CHARGE COIL AND DIODE TEST

Testing Charge Coil Output and Diode Function

Testing the charge coil output and diode function using a multimeter.

FLYWHEEL

DISASSEMBLY/REASSEMBLY

Procedures for removing and installing the flywheel, including torque for the flywheel nut.

FLYWHEEL REMOVAL

REMOVAL

Steps for removing the flywheel using specialized tools.

TOOLS:

Lists the flywheel holder tool and flywheel puller.

INSTALLATION

Flywheel Installation

Installing the flywheel, ensuring Woodruff key placement and proper torque.

FLYWHEEL BRAKE LEVER / ENGINE STOP SWITCH

PKA/VKA/VLA types only:

Procedures for removing and installing the flywheel brake lever and engine stop switch.

ELECTRIC STARTER (VLA TYPE)

STARTER MOTOR VOLTAGE INSPECTION

Procedure for checking starter motor voltage during cranking.

STARTER MOTOR REMOVAL/INSTALLATION

Steps for removing and installing the electric starter motor.

STARTER MAGNETIC SWITCH INSPECTION

Starter Magnetic Switch Inspection

Inspection of the starter magnetic switch for continuity and proper operation.

STARTER MOTOR INSPECTION

CLEANING AND INSPECTING THE PINION DAMPER ASSEMBLY

Cleaning and inspecting the pinion damper assembly for proper function.

SIDE PLATE (VYA TYPE)

REMOVAL/INSTALLATION

Procedure for removing and installing the side plate on VYA type mowers.

CAMSHAFT/CRANKSHAFT/ PISTON/CYLINDER

CRANKCASE COVER REMOVAL/INSTALLATION

Procedures for removing and installing the crankcase cover.

CYLINDER HEAD COVER INSTALLATION

Do not reuse the original cover if it is bent or damaged.

Instructions for installing the cylinder head cover, including gasket application.

CYLINDER HEAD DISASSEMBLY/ ASSEMBLY

Cylinder Head Component Procedures

Disassembly and assembly of cylinder head components, including valves and springs.

CRANKSHAFT/CAMSHAFT/PISTON REMOVAL/INSTALLATION

CRANKSHAFT INSTALLATION

Procedures for installing the crankshaft, timing gear, and thrust washer.

CAM TIMING INSPECTION

Method for inspecting and verifying camshaft timing alignment.

DAMAGED CRANKSHAFT REPLACEMENT

MAIN COMPONENTS

Overview of main components involved in crankshaft replacement.

REMOVAL

VLA type: Engine and Related Component Removal

Steps for removing the engine and associated parts, including starter motor for VLA type.

Remove the flywheel (P. 9-8).

TOOLS:

Lists tools required for flywheel removal, including puller and holder.

PKA/VKA/VLA types only:

Crankcase Cover Removal with Attached Components

Removing the crankcase cover with attached components.

INSTALLATION

Crankshaft and Timing Gear Installation

Installing the crankshaft, timing gear, and ensuring alignment marks are correct.

PKA/VKA/VLA types only:

Crankcase Cover and Breather Tube Installation

Installing the crankcase cover with gasket, connecting breather tube, and flywheel brake cable.

VLA type only:

VYA type only:

Installing starter motor, drive pulley, and Roto-Stop assembly for VLA and VYA types.

VKA/VLA types only:

VYA type only:

Installing drive pulley, blade holder, and blades for VKA/VLA/VYA types.

GOVERNOR REMOVAL/INSTALLATION

Governor Component Procedures

Procedures for removing and installing the governor components.

OIL FILLER CAP / EXTENSION REMOVAL/INSTALLATION

INSTALLATION:

Instructions for installing the oil filler cap and extension, including O-ring care.

CRANKSHAFT INSTALLATION

CAM TIMING INSPECTION

Method for inspecting and verifying camshaft timing alignment.

PISTON/CONNECTING ROD CAP INSTALLATION

Installing the piston/connecting rod assembly, ensuring correct orientation and torque.

PISTON/CONNECTING ROD DISASSEMBLY/ASSEMBLY

PISTON RINGS ASSEMBLY:

Steps for assembling piston rings, including staggering end gaps and proper orientation.

CYLINDER COMPRESSION CHECK

CYLINDER COMPRESSION:

Procedure for performing a cylinder compression test and specifications.

CRANKSHAFT RUNOUT CHECK

Checking Crankshaft Runout

Checking crankshaft runout and the procedure if it exceeds the service limit.

CAMSHAFT/CYLINDER/PISTON/ VALVE INSPECTION

CAM LOBE HEIGHT

Measuring cam lobe height and replacement criteria.

CAMSHAFT BORE I.D.

Measuring camshaft bore I.D. and its service limit.

CAMSHAFT DECOMPRESSOR

ROCKER ARM I.D.

Inspecting the rocker arm I.D. and its service limit.

ROCKER ARM SHAFT BEARING I.D.

Measuring rocker arm shaft bearing I.D. and replacement criteria.

CYLINDER SLEEVE I.D.

PISTON SKIRT O.D.

Measuring piston skirt O.D. and checking for wear.

PISTON RING WIDTH

PISTON RING SIDE CLEARANCE

Measuring piston ring side clearance using a feeler gauge.

PISTON RING END GAP

Measuring piston ring end gap and replacement criteria.

PISTON PIN-TO-PISTON PIN BORE CLEARANCE

CONNECTING ROD SMALL END I.D.

Measuring connecting rod small end I.D. and its service limit.

CONNECTING ROD BIG END I.D.

CRANKSHAFT MAIN JOURNAL O.D.

Measuring crankshaft main journal O.D. and replacement criteria.

CRANKPIN O.D.

Measuring crankpin O.D. of the crankshaft and replacement if needed.

CONNECTING ROD BIG END AXIAL CLEARANCE

CONNECTING ROD BIG END OIL CLEARANCE

Measuring connecting rod big end oil clearance using Plastigauge.

CRANKCASE COVER MAIN JOURNAL I.D.

Measuring crankcase cover main journal I.D. and its service limit.

CRANKSHAFT AXIAL CLEARANCE

VALVE SPRING FREE LENGTH/PERPENDICULARITY

Measuring valve spring free length and perpendicularity, with replacement criteria.

VALVE FACE/VALVE STEM O.D.

VALVE GUIDE I.D.

Measuring valve guide I.D. and replacement if it exceeds the service limit.

GUIDE-TO-STEM CLEARANCE

Calculating and checking guide-to-stem clearance for valves and cylinders.

VALVE SEAT WIDTH

VALVE SEAT RECONDITIONING

Procedures for cleaning and reconditioning valve seats if width exceeds service limit.

CRANKSHAFT OIL SEAL

CRANKCASE COVER SIDE

Procedure for installing new oil seal on the crankcase cover side.

CRANKCASE SIDE

Procedure for installing new oil seal on the crankcase side.

HANDLEBAR/ CABLES/CONTROLS

HANDLEBAR

Information on the handlebar assembly.

HANDLEBAR

REPLACEMENT

Steps for replacing the handlebar, including cable tie removal and lever removal.

Handlebar Installation

Handlebar Assembly Installation

Installing the handlebar assembly, including readjusting cables and installing new ties.

SMART DRIVE CONTROL

REMOVAL

Steps for removing the Smart Drive control assembly.

INSTALLATION

Smart Drive Cable Installation

Installing the Smart Drive cable into the handlebar and connecting it to the grip brackets.

SMART DRIVE CABLE

REMOVAL

Steps for removing the Smart Drive cable from the mower.

INSTALLATION

Procedures for routing and installing the Smart Drive cable, including adjuster and cable tie placement.

FLYWHEEL BRAKE CABLE

PKA/VKA/VLA TYPES ONLY

Removal and installation procedures for the flywheel brake cable on PKA/VKA/VLA types.

ROTO-STOP CONTROL

VYA TYPE ONLY

Removal of Roto-Stop control assembly components on VYA type.

ROTO-STOP ARM ASSEMBLY

DISASSEMBLY

Disassembly of the Roto-Stop arm assembly.

REASSEMBLY

Roto-Stop Assembly Reassembly

Reassembly of the Roto-Stop arm assembly into the left case.

ROTO-STOP CABLE

VYA TYPE ONLY

Removal of the Roto-Stop cable from the mower.

INSTALLATION

Roto-Stop Cable and Assembly Installation

Installing Roto-Stop cable components into the arm and cases.

THROTTLE CABLE

REMOVAL/INSTALLATION

Procedures for removing and installing the throttle cable.

THROTTLE LEVER ASSEMBLY

DISASSEMBLY/REASSEMBLY

Steps for disassembling and reassembling the throttle lever.

BATTERY BOX

VLA TYPE

Removal and installation of the battery box and its components on VLA type.

REMOVAL/INSTALLATION

Detailed steps for removing and installing the battery box and related wiring.

INSPECTION

Starter Switch

Testing the starter switch for continuity.

Fuse (3 Amp/30 Amp)

Inspecting fuses for continuity.

Battery

Battery charging procedure and voltage checks.

Battery Load Test

Performing a load test on the battery to check its capacity.

VARIABLE MOWING SYSTEM/ MOWER DECK/WHEELS

VARIABLE MOWING SYSTEM

Information about the variable mowing system.

FRONT COVER

AXLE SPACER Information

Information about the axle spacer orientation and greasing.

FRONT COVER REMOVAL/INSTALLATION

REMOVAL

Steps for removing the front cover and front axle assembly.

Front Cover and Axle Assembly Installation

INSTALLATION

Installing the front cover and axle assembly, ensuring proper fit and alignment.

CUTTER HOUSING

REMOVAL

Steps for removing the cutter housing, including related assemblies.

HANDLEBAR STAYS

REMOVAL

Procedures for removing the handlebar stays.

INSTALLATION

Installing the handlebar stays, including torque specifications.

REAR HOUSING

PARTS IDENTIFICATION

Identification of components in the rear housing assembly.

REMOVAL

VKA/VLA types: Blade and Belt Removal

Removing blades, holder, belt guide and drive belt for VKA/VLA types.

VYA type: Component Removal

Removing drive belt, covers, Roto-Stop assembly for VYA type.

Remove the handlebar and both handlebar stays as an assembly.

Handlebar and Cable Removal

Removing handlebar and associated cables based on mower type (PKA, VKA, VYA).

Remove the rear axle or transmission assembly from the rear housing by removing the four 6 mm flange bolts (P. 12-12).

Rear Housing, Axle, and Transmission Assembly Removal

Removing the rear housing, axle, and transmission assembly.

INSTALLATION

Rear Housing and Handle Stay Installation

Installing the rear housing, ensuring correct bolt tightening sequence and cable routing.

REAR SHIELD

REMOVAL

Steps for removing the rear shield.

TRANSMISSION/DRIVE BELT

TRANSMISSION/DRIVE BELT

Information about the transmission and drive belt system.

VKA/VLA TYPES

REMOVAL

Steps for removing the transmission and drive belt for VKA/VLA types.

INSTALLATION

Transmission and Drive Belt Installation

Installing the transmission and drive belt, including pulley alignment and washer placement.

VYA TYPE

REMOVAL

Steps for removing blades and associated parts for VYA type.

Remove the top cover and recoil.

VYA Type Component Removal

Removing top cover, recoil, and Roto-Stop assembly for VYA type.

Transmission Assembly and Drive Belt Removal

Drive Belt Removal from Transmission

Removing the transmission assembly and drive belt, including pulley separation.

DISASSEMBLY/REASSEMBLY

PINION GEAR

Disassembly of the pinion gear assembly, with notes on ratchet key orientation.

AXLE SHAFT

TRANSMISSION ASSEMBLY

Information about the transmission assembly, including removal, disassembly, and installation.

AXLE BEARING (2) INSPECTION:

Inspecting axle bearings for smooth rotation and replacing if necessary.

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