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Honda HS828 User Manual

Honda HS828
110 pages
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HONDA
HS626
PREFACE
This
manual
covers
the
construction,
function
and
servtcmc
procedures
of
the
Honda
H$828
snowblower.
~
Careful
observance
of
these
instructions
will
result
in
better.
safer service work.
NIO;W!hll£i
Indicates
a
strong
possibility
of
severe
personal
injury
or
death
if
instructions
are
not
followed.
CAUTION:
Indicates
a
possibility
of
personal
injury
or
equipment
damage
if instructions
are
not
followed.
NOTE: Gives
helpful
information.
CAUTION:
Detailed
descriptions
of
standard
workshop
procedures.
safety
principles
and
service
operations
are
not
included.
Please
note
that
this
manual
does
contain
warnings
and
cautions
against
some
specific
service
methods
which
could
cause
PERSONAL
INJURY
to
service personnel
or
could
damage
the
product
or
make
it
unsafe. Please understand
that
these warnings
cannot
cover
all
conceivable
ways
in
which
service,
whether
or
not
recommended
by
American
Honda,
might
be
done.
or
of
the
possible hazardous
consequences
of
each
conceivable
way,
norcoutd
American
Honda
investigate
all such
ways.
Anyone
using service
procedures
or
tools.
whether
or
not
recommended
by
American
Honda.
must
SBtisfy
himself
thoroughly
that
neither
personal
safety
nor
product
safety
will
be
jeopardized
by
the
service
methods
or
tools
selected.
All
information contained in
this
manual is based on the
latest product information available
at
the
time of
printing.
We reserve the
right
to make changes at any
time
without
notice. No part
of
this publication may
be
reproduced,
stored in a retrieval system.
or
transmitted, in
any
form
by
any
means, electronic, mechanical, photocopying, recod-
ing, or
otherwise,
without
the
prior
written
permission of
the publisher. This includes text. figures and tables.
HONDA
MOTOR CO.,
LTD
SERVICE PUBLICATIONS OFFICE
HS928
CONTENTS
SPECIFICATIONS
..
SERVICE
INFORMATION
MAINTENANCE
ENGINE
REMOVAL/INSTALLATION
FUEL
SYSTEM
RECOIL
STARTER/FAN
COVER/MUFFLER
FLYWHEEL/IGNITION
COIL
CYLINDER
HEAD/VALVES
CYLINDER/CRANKCASE
PISTON/CRANKSHAFT
/CAMSHAFT
I CHUTE
Ill
I
AUGER/AUGER
TRANSMISSION
lfJ
1
TENSION
PULLEY I
AUGER
BRAKE 1
s•
I
HYDROSTATIC
TRANSMISSION
IGI
I
TRACKS
IIOJ
I SHIFT
LEVER/CHUTE
LEVER/CONTROL PANEL
lt::l
I CLUTCH
LEVER/HANDLE
I
fl
I
AC
STARTER
MOTOR
11:1
I
OPERATION
ll!l
INDEX

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Honda HS828 Specifications

General IconGeneral
Clearing Width28 inches
Clearing Height20 inches
Drive MechanismHydrostatic
TypeTwo-stage
Engine Displacement270cc
Stages2
EngineHonda OHV
Throw DistanceUp to 49 ft (15 m)
StarterRecoil
Engine Type4-stroke, OHV
Dry Weight370 lbs
Oil Capacity1.1 quarts

Summary

Preface

Specifications Overview

Dimensions and Weights

Details the dimensions and weights of the HS928 snowblower.

Engine Specifications

Provides technical specifications for the HS928 snowblower engine.

Frame Specifications

Details the frame specifications, including clearing width and auger dimensions.

Wiring Diagrams

HS724 TA and WA Types Wiring

Wiring diagram for HS724 TA and WA snowblower types.

HS928 TAS and WAS Types Wiring

Wiring diagram for HS928 TAS and WAS snowblower types.

Service Information and Standards

General Safety and Service Rules

Important safety guidelines, warnings, and rules for proper servicing.

Maintenance Standards and Torque Values

Technical standards for maintenance checks and specified torque values.

Special Tools

List of special tools required for specific maintenance and repair tasks.

Troubleshooting Guide

Engine Troubleshooting and Hard Starting

Diagnosing and resolving common engine starting, power, and hard starting issues.

Ignition System and AC Starter Motor Troubleshooting

Diagnosing ignition system faults and AC starter motor problems.

Hydrostatic Transmission Troubleshooting

Resolving issues with snowblower movement, speed, and hydrostatic system.

Maintenance Schedule and Procedures

Routine Maintenance Schedule

Overview of routine maintenance tasks and their service intervals.

Engine Oil and Hydrostatic Fluid Servicing

Procedures for checking/changing engine oil and hydrostatic fluid.

Belt, Track, and Auger Adjustments

Adjusting tracks, belts, clutch levers, and auger components.

Carburetor and Throttle Cable Adjustments

Adjusting the carburetor, throttle cable, and choke rod.

Engine Removal and Installation

Fuel System Servicing

Air Cleaner Servicing

Disassembly and reassembly procedures for the air cleaner.

Carburetor Servicing

Procedures for carburetor removal, installation, disassembly, and inspection.

Fuel Tank and Governor Servicing

Disassembly and reassembly of the fuel tank and governor assembly.

Recoil Starter, Fan, and Muffler

Recoil Starter/Fan Cover Servicing

Procedures for servicing the recoil starter and fan cover assembly.

Muffler Disassembly and Reassembly

Steps for disassembling and reassembling the snowblower's muffler.

Flywheel and Ignition Coil

Flywheel and Ignition Coil Servicing

Procedures for flywheel and ignition coil disassembly and reassembly.

Ignition Coil Inspection and Air Gap Adjustment

How to inspect and adjust the ignition coil's air gap.

Cylinder Head and Valves

Cylinder Head and Valve Servicing

Procedures for cylinder head and valve disassembly and reassembly.

Valve Inspection and Clearance

Inspecting valve components and measuring valve clearance.

Valve Guide Replacement and Reconditioning

Procedures for replacing, reaming, and reconditioning valve guides and seats.

Cylinder and Crankcase

Cylinder and Crankcase Servicing

Disassembly and reassembly of the cylinder and crankcase assembly.

Piston, Crankshaft, and Camshaft Servicing

Procedures for servicing pistons, crankshafts, and camshafts.

Chute Servicing

Chute Disassembly, Reassembly, and Gear Installation

Procedures for chute servicing, including gear installation.

Auger and Auger Transmission

Auger and Auger Transmission Servicing

Disassembly and reassembly procedures for auger and transmission.

Auger Housing Servicing

Disassembly and reassembly of the auger housing and guard.

Tension Pulley and Auger Brake

Tension Pulley and Auger Brake Servicing

Procedures for servicing the tension pulley and auger brake assembly.

Hydrostatic Transmission Systems

Hydrostatic Transmission Removal and Installation

Steps for removing and installing the hydrostatic transmission.

Transmission Case and Pump Case Servicing

Disassembly and reassembly procedures for transmission cases.

Bevel Gear Backlash and Air Bleeding

Adjusting bevel gear backlash and bleeding the hydrostatic transmission.

Shift Cable Adjustment

Tracks and Wheels Servicing

Tracks Disassembly, Reassembly, and Adjustment

Procedures for servicing and adjusting the snowblower tracks.

Wheels Disassembly and Installation

Disassembly and reassembly of the snowblower wheels.

Control Levers and Panel

Lever and Panel Servicing

Disassembly and reassembly of control levers and panel components.

Lever Load Adjustments

Adjusting the load for shift and chute guide levers.

Clutch Lever and Handle

Clutch Lever Servicing

Disassembly and reassembly procedures for the clutch lever assembly.

Handle Servicing

Disassembly and reassembly of the snowblower handle assembly.

AC Starter Motor

AC Starter Motor Servicing

Procedures for AC starter motor removal, installation, and disassembly.

Starter Motor Component Inspection

Inspection of starter motor brushes, clutch, switch, and electrical components.

Operation and Principles

HST (Hydrostatic Transmission) Operation

Explains the operation and summary of the hydrostatic transmission.

Throttle Lever Interlocked Choke

How the throttle lever interlocks with the choke for convenient operation.

Hydrostatic Transmission Operating Principles

Detailed explanation of the operating principles of the HST system.

Hydrostatic Transmission Oil Flow

Diagrams illustrating oil flow in forward, reverse, and stop modes.

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