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Honda S90 - User Manual

Honda S90
179 pages
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Table of Contents

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Summary

FEATURES

ENGINE

General overview of the Honda 90 series engines.

FRAME

Overview of the Honda 90 series frame construction.

SPECIFICATIONS AND PERFORMANCES

SPECIFICATIONS

Detailed technical specifications for various Honda 90 models.

PERFORMANCES

Performance curves and data for Honda 90 models.

ENGINE

Tools for Engine Work

Lists tools required for engine disassembly and reassembly.

ENGINE DESCRIPTION

Describes the engine design and lubrication system.

CYLINDER HEAD

Details the construction and components of the cylinder head.

CLUTCH

Details the construction and operation of the clutch mechanism.

TRANSMISSION

Explains the transmission construction and gear operation.

CARBURETOR

Details the carburetor construction and components.

FRAME

Tools for Frame Work

Lists tools required for frame disassembly and reassembly.

STEERING HANDLE

Details the steering handle construction and types.

FRONT FORK

Details the front fork construction and components.

BRAKE SYSTEM

Explains the brake system construction and operation.

FRONT WHEEL

Covers front wheel construction and disassembly.

REAR WHEEL

Details rear wheel construction and disassembly.

PERIODIC ADJUSTMENT

MAINTENANCE INSPECTION

Covers engine adjustment procedures.

PERIODIC INSPECTION AND SERVICING

Schedule for periodic inspection and servicing tasks.

TROUBLE SHOOTING

MAIN ENGINE TROUBLE

Lists common engine problems, causes, and corrective actions.

CARBURETOR TROUBLE

Troubleshooting common carburetor issues.

BRAKE SYSTEM TROUBLESHOOTING

Troubleshooting common brake system issues.

WIRING DIAGRAM

S 90 GENERAL EXPORT TYPE

Wiring diagram for the S90 General Export Type.

CL 90 U.S. A. EXPORT TYPE

Wiring diagram for the CL90 U.S.A. Export Type.

CD 90

Wiring diagram for the CD90 model.

C 90

Wiring diagram for the C90 model.

CT 90

Wiring diagram for the CT90 model.

CT 90 (FROM F. No. 000001 A)

Wiring diagram for CT90 models from Frame No. 000001A.

SUPPLEMENT TO S90 ZK1

CAM CHAIN TENSIONER ADJUSTMENT

Details adjustments for the S90ZK1 cam chain tensioner.

KICK STARTER AND CARBURETOR NOTES

Notes on kick starter and carburetor for S90ZK1.

REAR SHOCK ABSORBER

Details for the rear shock absorber on S90ZK1.

MAINTENANCE SCHEDULE

Maintenance schedule for S90ZK1 models.

SUPPLEMENT TO CT90 K2~K6

CT90 K2-K3 COMPARISON

Comparison of CT90K2-K3 with CT90.

AIR CLEANER MAINTENANCE

Maintenance for the air cleaner on CT90K2 models.

STEERING HANDLE CLAMP CHANGES

Notes changes to the steering handle clamp for CT90K2.

CT90 K4 CAM CHAIN TENSIONER

Adjustment for the CT90K4 cam chain tensioner.

CT90 K5 ENGINE STOP SWITCH

Notes changes to the engine stop switch for CT90K5.

MAINTENANCE SCHEDULE

Maintenance schedule for CT90K2-K6 models.

SUPPLEMENT TO CT90 K8 (77)

MAINTENANCE SCHEDULE

Maintenance schedule for CT90K8 (1977) models.

SPECIFICATIONS

Specifications for CT90K8 models.

WIRING DIAGRAM

Wiring diagram for CT90K8 (1977) models.

Summary

FEATURES

ENGINE

General overview of the Honda 90 series engines.

FRAME

Overview of the Honda 90 series frame construction.

SPECIFICATIONS AND PERFORMANCES

SPECIFICATIONS

Detailed technical specifications for various Honda 90 models.

PERFORMANCES

Performance curves and data for Honda 90 models.

ENGINE

Tools for Engine Work

Lists tools required for engine disassembly and reassembly.

ENGINE DESCRIPTION

Describes the engine design and lubrication system.

CYLINDER HEAD

Details the construction and components of the cylinder head.

CLUTCH

Details the construction and operation of the clutch mechanism.

TRANSMISSION

Explains the transmission construction and gear operation.

CARBURETOR

Details the carburetor construction and components.

FRAME

Tools for Frame Work

Lists tools required for frame disassembly and reassembly.

STEERING HANDLE

Details the steering handle construction and types.

FRONT FORK

Details the front fork construction and components.

BRAKE SYSTEM

Explains the brake system construction and operation.

FRONT WHEEL

Covers front wheel construction and disassembly.

REAR WHEEL

Details rear wheel construction and disassembly.

PERIODIC ADJUSTMENT

MAINTENANCE INSPECTION

Covers engine adjustment procedures.

PERIODIC INSPECTION AND SERVICING

Schedule for periodic inspection and servicing tasks.

TROUBLE SHOOTING

MAIN ENGINE TROUBLE

Lists common engine problems, causes, and corrective actions.

CARBURETOR TROUBLE

Troubleshooting common carburetor issues.

BRAKE SYSTEM TROUBLESHOOTING

Troubleshooting common brake system issues.

WIRING DIAGRAM

S 90 GENERAL EXPORT TYPE

Wiring diagram for the S90 General Export Type.

CL 90 U.S. A. EXPORT TYPE

Wiring diagram for the CL90 U.S.A. Export Type.

CD 90

Wiring diagram for the CD90 model.

C 90

Wiring diagram for the C90 model.

CT 90

Wiring diagram for the CT90 model.

CT 90 (FROM F. No. 000001 A)

Wiring diagram for CT90 models from Frame No. 000001A.

SUPPLEMENT TO S90 ZK1

CAM CHAIN TENSIONER ADJUSTMENT

Details adjustments for the S90ZK1 cam chain tensioner.

KICK STARTER AND CARBURETOR NOTES

Notes on kick starter and carburetor for S90ZK1.

REAR SHOCK ABSORBER

Details for the rear shock absorber on S90ZK1.

MAINTENANCE SCHEDULE

Maintenance schedule for S90ZK1 models.

SUPPLEMENT TO CT90 K2~K6

CT90 K2-K3 COMPARISON

Comparison of CT90K2-K3 with CT90.

AIR CLEANER MAINTENANCE

Maintenance for the air cleaner on CT90K2 models.

STEERING HANDLE CLAMP CHANGES

Notes changes to the steering handle clamp for CT90K2.

CT90 K4 CAM CHAIN TENSIONER

Adjustment for the CT90K4 cam chain tensioner.

CT90 K5 ENGINE STOP SWITCH

Notes changes to the engine stop switch for CT90K5.

MAINTENANCE SCHEDULE

Maintenance schedule for CT90K2-K6 models.

SUPPLEMENT TO CT90 K8 (77)

MAINTENANCE SCHEDULE

Maintenance schedule for CT90K8 (1977) models.

SPECIFICATIONS

Specifications for CT90K8 models.

WIRING DIAGRAM

Wiring diagram for CT90K8 (1977) models.

Honda S90 Specifications

General IconGeneral
Compression Ratio9.0:1
Transmission4-speed
Fuel SystemCarburetor
IgnitionMagneto
Front SuspensionTelescopic fork
Front BrakeDrum
Rear BrakeDrum
Final DriveChain
Frame TypeSteel
Rear SuspensionSwingarm
Seat Height760 mm

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