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Honda Transalp XL700V User Manual

Honda Transalp XL700V
598 pages
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Honda Transalp XL700V/VA
Manual de Servicio Técnico

Table of Contents

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Honda Transalp XL700V Specifications

General IconGeneral
Displacement680 cc
Fuel SystemPGM-FI electronic fuel injection
Transmission5-speed
Final DriveO-ring sealed chain
Front Suspension41mm telescopic fork, 177mm axle travel
Front Tire100/90-19
Rear Tire130/80-17
Seat Height841 mm
Engine TypeLiquid-cooled, 4-stroke, 8-valve
Bore x Stroke81 mm x 66 mm
IgnitionDigital transistorized with electronic advance
Rear SuspensionPro-Link with adjustable preload, 173mm axle travel
Rear BrakesSingle 240mm disc with single-piston caliper
Fuel Capacity17.5 liters
Max Power Output44.1 kW (60 PS) @ 7, 750 rpm

Summary

General Information

Service Rules

Guidelines for servicing and repairing the motorcycle, emphasizing safety and proper procedures.

Torque Values

Important torque specifications for fasteners related to the engine and frame.

Emission Control Systems

Explains the sources of emissions and the crankcase emission control system.

2. Frame/Body Panels/Exhaust System

Exhaust System

Procedures for removing the exhaust system, including muffler and exhaust pipes.

3. Maintenance

Maintenance Schedule

A detailed schedule outlining required maintenance items and their frequencies based on time or mileage.

Engine Oil

Procedures for checking engine oil level and condition, including recommended oil types.

Drive Chain

Inspection, adjustment, cleaning, and lubrication procedures for the drive chain.

4. Lubrication System

Oil Pressure Check

Procedure for checking engine oil pressure using a gauge and special tools.

Oil Pump

Procedures for removing, disassembling, inspecting, and assembling the oil pump.

5. Fuel System (PGM-FI)

Symptom Troubleshooting

Troubleshooting guide based on common engine symptoms like starting issues or rough idling.

PGM-FI Troubleshooting Information

General troubleshooting tips for intermittent failures, opens, and shorts in the PGM-FI system.

DTC Index

Index of Diagnostic Trouble Codes (DTCs) for the PGM-FI system, listing function failure and relevant pages.

DTC Troubleshooting

Diagnostic procedures for specific PGM-FI DTCs, such as MAP sensor and ECT sensor issues.

MIL Troubleshooting

Troubleshooting steps for MIL (Malfunction Indicator Lamp) blinking patterns related to sensors.

Fuel Pressure Test

Procedure for testing fuel pressure using a gauge and associated tools.

Fuel Pump

Inspection, removal, and installation procedures for the fuel pump assembly.

Throttle Body

Procedures for removing, disassembling, and installing the throttle body.

Injector

Inspection, removal, and installation procedures for the fuel injectors.

IACV

Inspection, removal, and installation procedures for the Idle Air Control Valve (IACV).

O2 Sensor

Procedures for removing and installing the Oxygen (O2) sensor, including exhaust system removal.

6. Cooling System

Coolant Replacement

Procedures for replacing coolant, including preparation, draining, and refilling.

Thermostat

Procedures for removing, inspecting, and installing the engine thermostat.

Cooling Fan

Procedures for removing, disassembling, inspecting, and assembling the cooling fan.

Water Pump

Inspection, removal, and installation procedures for the water pump.

7. Engine Removal/Installation

Engine Removal

Step-by-step instructions for removing the engine from the motorcycle frame.

Engine Installation

Step-by-step instructions for installing the engine back into the motorcycle frame.

12. Crankcase/Crankshaft/Transmission

Troubleshooting

Common troubleshooting issues for excessive engine noise, hard shifting, and transmission jumping out of gear.

Crankcase Separation

Detailed steps for separating the crankcase halves, including bolt removal and sealant cleaning.

Crankshaft/Connecting Rod

Procedures for removing the crankshaft and connecting rods, including side clearance inspection.

13. Front Wheel/Suspension/Steering

Front Wheel

Procedures for removing, inspecting, and disassembling the front wheel, including bearing and balance checks.

Fork

Detailed instructions for removing, disassembling, inspecting, and assembling the front fork.

Steering Stem

Procedures for removing, replacing bearings, and installing the steering stem and triple clamps.

14. Rear Wheel/Suspension

Rear Wheel

Procedures for removing, inspecting, and disassembling the rear wheel, including axle and rim runout.

Shock Absorber

Procedures for removing, inspecting, and disposing of the shock absorber unit.

Swingarm

Procedures for removing, disassembling, inspecting, and replacing swingarm pivot bearings.

15. Hydraulic Brake

Brake Fluid Replacement/Air Bleeding (XL700V)

Step-by-step instructions for draining, refilling, and bleeding the brake fluid for the XL700V model.

Brake Fluid Replacement/Air Bleeding (XL700VA)

Instructions for replacing and bleeding brake fluid on the XL700VA model, noting ABS system differences.

Brake Pad/Disc

Procedures for replacing front and rear brake pads and inspecting brake discs for wear or damage.

Front Master Cylinder

Procedures for removing, disassembling, inspecting, and assembling the front master cylinder.

Front Brake Caliper (XL700V)

Procedures for removing, disassembling, inspecting, and assembling the front brake caliper for the XL700V.

Front Brake Caliper (XL700VA)

Procedures for removing, disassembling, inspecting, and assembling the front brake caliper for the XL700VA.

Rear Master Cylinder

Procedures for removing, disassembling, inspecting, and assembling the rear master cylinder.

Rear Brake Caliper

Procedures for removing, disassembling, inspecting, and assembling the rear brake caliper.

16. Anti-Lock Brake System (ABS)

ABS Troubleshooting Information

Overview of the ABS pre-start self-diagnosis system and indicator patterns.

ABS Indicator Problem Code Index

Table listing ABS problem codes, their functions, detection methods, symptoms, and related pages.

ABS Indicator Circuit Troubleshooting

Troubleshooting steps for diagnosing issues when the ABS indicator does not function correctly.

ABS Troubleshooting

Diagnostic procedures for specific ABS problem codes related to wheel speed sensors and solenoid valves.

ABS Modulator

Inspection of the ABS modulator's power and ground lines, including short circuit and open circuit checks.

17. Battery/Charging System

Charging System Inspection

Procedures for testing current leakage, charging voltage, and inspecting the regulator/rectifier.

18. Ignition System

19. Electric Starter

Starter Motor

Procedures for removing, disassembling, inspecting, and assembling the starter motor.

20. Lights/Meters/Switches

Service Information

General notes and specifications for servicing headlights, bulbs, and switches, including torque values.

Troubleshooting

Troubleshooting guide for VS sensor/speedometer issues, including fuse checks and air gap measurements.

21. Immobilizer System (HISS)

Service Information

General safety precautions and notes regarding checking and servicing the immobilizer system.

Key Registration Procedures

Detailed steps for registering new transponder keys with the ECM and immobilizer system.

Diagnostic Code Indication

Explanation of how diagnostic codes are indicated by the HISS indicator and their corresponding problems.

Troubleshooting

Troubleshooting steps for HISS indicator issues, including fuse checks, meter inspections, and ECM/wire harness checks.

ECM

Inspection of ECM power, ground, and signal lines related to the HISS indicator.

Immobilizer Receiver

Inspection procedures for the immobilizer receiver, including power, ground, and signal line checks.

22. Wiring Diagrams

XL700V

Detailed wiring diagram for the XL700V model, illustrating all electrical system connections.

XL700VA

Detailed wiring diagram for the XL700VA model, illustrating all electrical system connections, including ABS.

23. Troubleshooting

Engine Does Not Start or is Hard to Start

Troubleshooting steps for diagnosing engine starting issues, covering fuel, spark, PGM-FI, and compression problems.

Engine Lacks Power

Troubleshooting steps for diagnosing engine power loss, covering drive train, tire pressure, clutch, and performance issues.

Poor Handling

Troubleshooting steps for handling issues such as heavy steering, wheel wobbles, and pulling to one side.

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