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Honda TRX420FPM - User Manual

Honda TRX420FPM
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Honda TRX420TM/FM/FPM
FOURTRAX 420/4 4/4 4 with Power Steering
OWNER’S MANUAL
(Original instructions)
10/07/16 10:46:24 32HP4640 0002 

Table of Contents

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Summary

ATV Safety

Important Safety Information

Key recommendations for safe ATV operation, including age, gear, and riding practices.

Labels (ED type)

Explains the meaning and location of various safety labels found on the ATV.

Labels (U type)

Explains the meaning and location of various safety labels found on the ATV.

Instruments & Controls

Operation Component Locations

Identifies the location of all controls and indicators on the ATV's handlebars and body.

Indicators & Displays

Explains the function of various indicators and the multi-function display on the instrument panel.

Fuel Valve

Describes the location and operation of the manual three-way fuel valve.

Ignition Switch

Explains the function of the ignition switch for starting, stopping, and resetting indicators.

2 WD;4 WD Select Lever

Details how to select between 2WD and 4WD drive modes for riding.

Start Button

Explains the function and operation of the electric starter button.

Headlight Switch

Describes how to operate the headlight switch for ON/OFF functions.

Throttle Lever

Details how the throttle lever controls engine RPM and speed.

Front Brake Lever

Describes how to operate the front brake lever to slow or stop the ATV.

Rear Brake Lever;Parking Brake Lever

Explains operation of the rear brake lever for slowing or stopping and parking.

Rear Brake Pedal

Describes how to operate the rear brake pedal to slow or stop the ATV.

Parking Brake

Explains how to engage and use the parking brake.

PS (Electric Power Steering)

Details the operation and features of the electric power steering system.

Before Riding

Are You Ready to Ride?

Evaluates rider readiness, including physical/mental condition and understanding of controls.

Protective Apparel

Recommends essential riding gear like helmets, boots, gloves, and protective clothing for safety.

Rider Training

Emphasizes the importance of training and practice for safe ATV operation.

Age Recommendation

Specifies the minimum age requirement for operating the ATV and safety concerns.

No Passengers

Explains why carrying passengers is prohibited and the risks involved.

No Alcohol or Drugs

Warns against operating the ATV under the influence of alcohol or drugs due to impaired judgment.

Is Your ATV Ready to Ride?

Outlines pre-ride inspection steps to ensure the ATV is in safe operating condition.

Pre-ride Inspection

Details specific checks like engine oil, coolant, tires, and brakes before riding.

Load Limits & Guidelines

Provides information on ATV weight capacities and safe loading practices.

Loading Guidelines

Offers advice on securing cargo and towing trailers to maintain stability and control.

Accessories & Modifications

Advises on the safe use and installation of accessories and modifications.

Basic Operation & Riding

Safe Riding Precautions

General safety advice and warnings applicable to all riding situations.

Off-road Use Only

Emphasizes that the ATV is designed for off-road use and warns against pavement operation.

Keep Hands and Feet on Controls

Stresses the importance of maintaining proper body position for balance and control.

Riding Position & Safety Equipment

Illustrates correct riding posture and highlights essential safety gear.

Control Speed

Advises on selecting an appropriate speed based on conditions, skills, and visibility.

Use Care on Unfamiliar or Rough Terrain

Provides guidance for safely navigating challenging or unknown terrain.

Do Not Perform Stunts

Warns against performing stunts like wheelies or jumps due to the risk of accidents.

Starting & Stopping the Engine

Covers procedures for safely starting and stopping the engine, including troubleshooting.

Making Turns

Teaches proper techniques for turning on level ground, sharp turns, and from a stop.

Shifting Gears

Details the upshifting and downshifting sequences and provides tips for smooth gear changes.

Riding in Reverse

Explains how to safely operate the ATV in reverse gear at low speeds.

Braking

Describes how to effectively use the front and rear brakes for stopping and control.

Skidding or Sliding

Explains how to handle skidding during turns and how to avoid it.

Riding Up Hills

Provides instructions and safety precautions for safely climbing hills.

Riding Down Hills

Offers guidance and safety advice for descending hills.

Crossing or Turning on Hills or Slopes

Explains techniques for safely navigating slopes and making turns on them.

Riding Over Obstacles

Advises on how to safely approach and ride over obstacles.

Riding Through Water

Provides guidelines for safely riding through water.

Parking

Details procedures for parking the ATV on different surfaces.

Servicing Your Honda

Before You Service Your Honda

Highlights the importance of maintenance for safety, economy, and performance.

Maintenance Safety

Covers essential safety precautions and procedures for performing maintenance tasks.

Maintenance Schedule

Outlines the required service intervals and tasks for maintaining the ATV.

Fuel

Details fuel recommendations, capacity, and refueling procedures.

Engine Oil & Filter

Covers oil recommendations, checking, adding, and changing engine oil and filter.

Gear Case Oil

Specifies gear case oil recommendations and changing procedures.

Differential Oil (Except TRX420 TM)

Specifies differential oil recommendations and changing procedures.

Coolant

Recommends coolant types and provides procedures for checking and adding coolant.

Air Cleaner

Details air cleaner maintenance, cleaning, and replacement procedures.

Throttle

Covers throttle freeplay adjustment and inspection of the throttle assembly.

Clutch System

Explains clutch system operation and provides clutch adjustment instructions.

Reverse Lock System

Details adjustment procedures for the reverse lock system.

Spark Plug

Specifies spark plug recommendations and guides inspection/replacement.

Valves

States correct valve clearance specifications and inspection procedures.

Spark Arrester

Explains the need for periodic purging of accumulated carbon in the exhaust.

Suspension

Explains suspension adjustment for rider weight and conditions.

Brakes

Covers brake systems, fluid, pad wear, and adjustment procedures.

Tyres

Details tyre air pressure, repair, and replacement information.

Guards

Describes inspection of skid plates, engine guards, and driveshaft guards.

Drivetrain Boots

Details inspection of propeller shaft and driveshaft boots for damage.

Battery

Covers battery storage, charging, and maintenance procedures.

Appearance Care

Offers general advice on cleaning and polishing the ATV.

Tips

You & the Environment

Provides tips for being an environmentally responsible ATV owner.

Taking Care of the Unexpected

If the High Coolant Temperature Indicator Lights

Guides on diagnosing and addressing high coolant temperature issues.

If the Battery Is Low (or Dead)

Offers advice on starting the ATV when the battery is low or dead.

If a Component Fails

Discusses handling potential failures of critical components like brake levers or cables.

Vehicle Identification

Serial Numbers

Explains how to find VIN, engine serial number, and color labels for parts identification.

Colour Label & Code

Explains how to find and record color label and code for parts identification.

Specifications

Dimensions

Lists overall dimensions like length, width, height, wheelbase, and ground clearance.

Fuel & Lubricants

Details fuel and oil recommendations, capacities, and reserves.

Capacities

Lists vehicle capacities such as passenger and maximum weight.

Engine Specifications

Provides detailed engine specifications including displacement, bore, stroke, and valve clearances.

Power Transmission

Lists specifications for power transmission components like reduction and ratio.

Chassis & Suspension

Provides specifications for chassis and suspension elements like caster and trail.

Electrical

Lists electrical system specifications for battery, generator, and lights.

Lights

Details specifications for headlights and other lighting components.

Fuses

Lists the types and ratings of fuses used in the ATV's electrical system.

Torque Specification

Provides torque values for critical fasteners and components.

Noise Level & Vibrations

Lists noise and vibration level specifications according to standards.

Break-in Guidelines

Petrol Containing Alcohol

Manufacturer and Authorised Representative for EU Market

Summary

ATV Safety

Important Safety Information

Key recommendations for safe ATV operation, including age, gear, and riding practices.

Labels (ED type)

Explains the meaning and location of various safety labels found on the ATV.

Labels (U type)

Explains the meaning and location of various safety labels found on the ATV.

Instruments & Controls

Operation Component Locations

Identifies the location of all controls and indicators on the ATV's handlebars and body.

Indicators & Displays

Explains the function of various indicators and the multi-function display on the instrument panel.

Fuel Valve

Describes the location and operation of the manual three-way fuel valve.

Ignition Switch

Explains the function of the ignition switch for starting, stopping, and resetting indicators.

2 WD;4 WD Select Lever

Details how to select between 2WD and 4WD drive modes for riding.

Start Button

Explains the function and operation of the electric starter button.

Headlight Switch

Describes how to operate the headlight switch for ON/OFF functions.

Throttle Lever

Details how the throttle lever controls engine RPM and speed.

Front Brake Lever

Describes how to operate the front brake lever to slow or stop the ATV.

Rear Brake Lever;Parking Brake Lever

Explains operation of the rear brake lever for slowing or stopping and parking.

Rear Brake Pedal

Describes how to operate the rear brake pedal to slow or stop the ATV.

Parking Brake

Explains how to engage and use the parking brake.

PS (Electric Power Steering)

Details the operation and features of the electric power steering system.

Before Riding

Are You Ready to Ride?

Evaluates rider readiness, including physical/mental condition and understanding of controls.

Protective Apparel

Recommends essential riding gear like helmets, boots, gloves, and protective clothing for safety.

Rider Training

Emphasizes the importance of training and practice for safe ATV operation.

Age Recommendation

Specifies the minimum age requirement for operating the ATV and safety concerns.

No Passengers

Explains why carrying passengers is prohibited and the risks involved.

No Alcohol or Drugs

Warns against operating the ATV under the influence of alcohol or drugs due to impaired judgment.

Is Your ATV Ready to Ride?

Outlines pre-ride inspection steps to ensure the ATV is in safe operating condition.

Pre-ride Inspection

Details specific checks like engine oil, coolant, tires, and brakes before riding.

Load Limits & Guidelines

Provides information on ATV weight capacities and safe loading practices.

Loading Guidelines

Offers advice on securing cargo and towing trailers to maintain stability and control.

Accessories & Modifications

Advises on the safe use and installation of accessories and modifications.

Basic Operation & Riding

Safe Riding Precautions

General safety advice and warnings applicable to all riding situations.

Off-road Use Only

Emphasizes that the ATV is designed for off-road use and warns against pavement operation.

Keep Hands and Feet on Controls

Stresses the importance of maintaining proper body position for balance and control.

Riding Position & Safety Equipment

Illustrates correct riding posture and highlights essential safety gear.

Control Speed

Advises on selecting an appropriate speed based on conditions, skills, and visibility.

Use Care on Unfamiliar or Rough Terrain

Provides guidance for safely navigating challenging or unknown terrain.

Do Not Perform Stunts

Warns against performing stunts like wheelies or jumps due to the risk of accidents.

Starting & Stopping the Engine

Covers procedures for safely starting and stopping the engine, including troubleshooting.

Making Turns

Teaches proper techniques for turning on level ground, sharp turns, and from a stop.

Shifting Gears

Details the upshifting and downshifting sequences and provides tips for smooth gear changes.

Riding in Reverse

Explains how to safely operate the ATV in reverse gear at low speeds.

Braking

Describes how to effectively use the front and rear brakes for stopping and control.

Skidding or Sliding

Explains how to handle skidding during turns and how to avoid it.

Riding Up Hills

Provides instructions and safety precautions for safely climbing hills.

Riding Down Hills

Offers guidance and safety advice for descending hills.

Crossing or Turning on Hills or Slopes

Explains techniques for safely navigating slopes and making turns on them.

Riding Over Obstacles

Advises on how to safely approach and ride over obstacles.

Riding Through Water

Provides guidelines for safely riding through water.

Parking

Details procedures for parking the ATV on different surfaces.

Servicing Your Honda

Before You Service Your Honda

Highlights the importance of maintenance for safety, economy, and performance.

Maintenance Safety

Covers essential safety precautions and procedures for performing maintenance tasks.

Maintenance Schedule

Outlines the required service intervals and tasks for maintaining the ATV.

Fuel

Details fuel recommendations, capacity, and refueling procedures.

Engine Oil & Filter

Covers oil recommendations, checking, adding, and changing engine oil and filter.

Gear Case Oil

Specifies gear case oil recommendations and changing procedures.

Differential Oil (Except TRX420 TM)

Specifies differential oil recommendations and changing procedures.

Coolant

Recommends coolant types and provides procedures for checking and adding coolant.

Air Cleaner

Details air cleaner maintenance, cleaning, and replacement procedures.

Throttle

Covers throttle freeplay adjustment and inspection of the throttle assembly.

Clutch System

Explains clutch system operation and provides clutch adjustment instructions.

Reverse Lock System

Details adjustment procedures for the reverse lock system.

Spark Plug

Specifies spark plug recommendations and guides inspection/replacement.

Valves

States correct valve clearance specifications and inspection procedures.

Spark Arrester

Explains the need for periodic purging of accumulated carbon in the exhaust.

Suspension

Explains suspension adjustment for rider weight and conditions.

Brakes

Covers brake systems, fluid, pad wear, and adjustment procedures.

Tyres

Details tyre air pressure, repair, and replacement information.

Guards

Describes inspection of skid plates, engine guards, and driveshaft guards.

Drivetrain Boots

Details inspection of propeller shaft and driveshaft boots for damage.

Battery

Covers battery storage, charging, and maintenance procedures.

Appearance Care

Offers general advice on cleaning and polishing the ATV.

Tips

You & the Environment

Provides tips for being an environmentally responsible ATV owner.

Taking Care of the Unexpected

If the High Coolant Temperature Indicator Lights

Guides on diagnosing and addressing high coolant temperature issues.

If the Battery Is Low (or Dead)

Offers advice on starting the ATV when the battery is low or dead.

If a Component Fails

Discusses handling potential failures of critical components like brake levers or cables.

Vehicle Identification

Serial Numbers

Explains how to find VIN, engine serial number, and color labels for parts identification.

Colour Label & Code

Explains how to find and record color label and code for parts identification.

Specifications

Dimensions

Lists overall dimensions like length, width, height, wheelbase, and ground clearance.

Fuel & Lubricants

Details fuel and oil recommendations, capacities, and reserves.

Capacities

Lists vehicle capacities such as passenger and maximum weight.

Engine Specifications

Provides detailed engine specifications including displacement, bore, stroke, and valve clearances.

Power Transmission

Lists specifications for power transmission components like reduction and ratio.

Chassis & Suspension

Provides specifications for chassis and suspension elements like caster and trail.

Electrical

Lists electrical system specifications for battery, generator, and lights.

Lights

Details specifications for headlights and other lighting components.

Fuses

Lists the types and ratings of fuses used in the ATV's electrical system.

Torque Specification

Provides torque values for critical fasteners and components.

Noise Level & Vibrations

Lists noise and vibration level specifications according to standards.

Break-in Guidelines

Petrol Containing Alcohol

Manufacturer and Authorised Representative for EU Market

Honda TRX420FPM Specifications

General IconGeneral
BrandHonda
ModelTRX420FPM
CategoryOffroad Vehicle
LanguageEnglish

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