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Honda TRX680FA FOURTRAX RINCON User Manual

Honda TRX680FA FOURTRAX RINCON
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No part of this publication may be reproduced without written
permission.
This publication includes the latest production information available
before printing. Honda Motor Co., Ltd. reserves the right to make
changes at any time without notice and without incurring any obligation.
This manual should be considered a permanent part of the ATV and
should remain with the ATV when it is resold.
Honda Motor Co., Ltd. 2008
08/04/22 10:24:48 32HN8660 0001 

Table of Contents

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Honda TRX680FA FOURTRAX RINCON Specifications

General IconGeneral
BrandHonda
ModelTRX680FA FOURTRAX RINCON
CategoryOffroad Vehicle
LanguageEnglish

Summary

Introduction

Introduction

Welcome and overview of the ATV owner's manual.

A Few Words About Safety

Safety Labels

Information about safety labels on the ATV.

Safety Messages

Explanation of safety alert symbols and signal words.

ATV Safety

Important Safety Information

Key recommendations for riding your ATV safely.

Important Safety Information

Follow the Age Recommendation

Minimum recommended age for ATV operation.

Always Wear a Helmet

Importance and recommendation of wearing a helmet.

Never Carry a Passenger

ATV designed for one person only, never carry a passenger.

Important Safety Information

Ride Off-road Only

ATV is designed and manufactured for off-road use only.

Take Time to Learn & Practice

Become familiar with ATV operation and practice in a safe area.

Important Safety Information

Ride within Your Limits

Never ride beyond personal abilities or faster than conditions warrant.

Don’t Drink and Ride

Alcohol and riding don’t mix; impairs judgment and reaction time.

Instruments & Controls

Operation Component Locations

Location of all indicators and controls for normal use.

Indicators & Displays

Location and function of indicators and displays.

Instruments & Controls

Controls & Features

Details of various controls and features.

Controls & Features

Ignition Switch

Used for starting and stopping the engine.

Shift Lever

Controls transmission drive, neutral, and reverse.

Start Button

Used for starting the engine.

Engine Stop Switch

Stops the engine in an emergency.

Controls & Features

Headlight Switch

Turns the headlight ON or OFF.

Headlight Dimmer Switch

Changes between high and low beams.

Recoil Starter

Used to start the engine when the battery is low.

Throttle Lever

Controls engine RPM (speed).

Controls & Features

Gearshift Switch

Used for manual shifting in ESP mode.

Front Brake Lever

Used to slow or stop the ATV.

Rear Brake Lever/Parking Brake Lever

Used to slow/stop ATV and as a parking brake.

Rear Brake Pedal

Used to slow or stop the ATV.

Controls & Features

Parking Brake

Engages the brake to hold the vehicle stationary.

Before Riding

Are You Ready to Ride?

Evaluates riding readiness, checks items on ATV, and adjustments for comfort/safety.

Protective Apparel

Recommendations for wearing protective gear.

Rider Training

Importance of becoming familiar with ATV operation and skills.

Age Recommendation

Minimum recommended age for ATV operation.

Before Riding

No Passengers

ATV designed for one person only, never carry a passenger.

No Alcohol or Drugs

Alcohol and drugs impair judgment and reaction time.

Is Your ATV Ready to Ride?

Check items on ATV for safe operation.

Load Limits & Guidelines

Information on weight limits and how to load cargo.

Load Limits & Guidelines

Load Limits

Specific weight limits for ATV and trailer.

Load Limits & Guidelines

Loading Guidelines

Guidelines for safe loading and towing.

Accessories & Modifications

Accessories

Recommendations for using Honda Genuine Accessories.

Modifications

Advice against modifying ATV design or operation.

Basic Operation & Riding

Safe Riding Precautions

Key safety instructions for riding the ATV.

Off-road Use Only

ATV is designed and manufactured for off-road use only.

Keep Hands and Feet on Controls

Maintain balance and control by keeping hands on handlebars and feet on footpegs.

Control Speed

Choose proper speed considering vehicle, terrain, visibility, and experience.

Basic Operation & Riding

Use Care on Unfamiliar or Rough Terrain

Check terrain thoroughly and go slowly on unfamiliar terrain.

Do Not Perform Stunts

Avoid stunts like wheelies or jumps to prevent accidents.

Starting & Stopping the Engine

Instructions for starting and stopping the engine.

Shifting Gears

How to shift gears in AUTO and ESP modes.

Basic Operation & Riding

Safe Riding Precautions

Key safety instructions for riding the ATV.

Safe Riding Precautions

Keep Hands and Feet on Controls

Maintain balance and control by keeping hands on handlebars and feet on footpegs.

Safe Riding Precautions

Control Speed

Choose proper speed considering vehicle, terrain, visibility, and experience.

Safe Riding Precautions

Use Care on Unfamiliar or Rough Terrain

Check terrain thoroughly and go slowly on unfamiliar terrain.

Safe Riding Precautions

Do Not Perform Stunts

Avoid stunts like wheelies or jumps to prevent accidents.

Starting & Stopping the Engine

Preparation

Steps before starting the engine.

Starting Procedure

Procedure for starting a fuel-injected engine.

Starting & Stopping the Engine

Flooded Engine

How to clear a flooded engine.

Bank Angle Sensor Ignition Cut-off System

Engine stops automatically if vehicle is overturned.

Starting & Stopping the Engine

Stalled Engine

Procedure for restarting a stalled engine.

How to Stop the Engine

Steps for normal and emergency engine stops.

Starting & Stopping the Engine

Using the Recoil Starter

How to use the recoil starter when the battery is low.

Shifting Gears

Shifting Gears

AUTO Mode

How to use the automatic transmission and shift lever.

Shifting Gears

ESP Mode

How to manually shift gears using gearshift switches.

Riding in Reverse

Braking

Riding Your ATV

Making Turns

Techniques for turning on level ground and slopes.

Crossing or Turning on Hills or Slopes

How to cross or turn on hills or slopes safely.

Riding Your ATV

Riding Over Obstacles

How to approach and ride over obstacles.

Riding Your ATV

Riding Through Water

Guidelines for riding through water safely.

Parking

Servicing Your Honda

Before You Service Your Honda

General information before performing maintenance tasks.

The Importance of Maintenance

Essential for safe, economical, and trouble-free riding.

Maintenance Safety

Instructions and precautions for performing maintenance.

Important Safety Precautions

Key safety precautions before beginning maintenance.

Servicing Your Honda

Service Procedures

Instructions for performing various service tasks.

Fluids & Filters

Procedures for servicing fuel, oil, coolant, and air cleaner.

Engine

Maintenance related to engine components.

Fuel

Procedures for checking and refueling the fuel tank.

Servicing Your Honda

Engine Oil & Filter

Procedures for checking, adding, and changing engine oil and filter.

Gear Case Oil

Procedures for checking and changing gear case oil.

Differential Oil

Procedures for checking and changing differential oil.

Coolant

Procedures for checking and adding coolant.

Servicing Your Honda

Air Cleaner

Procedures for cleaning the air cleaner.

Throttle

Checking and adjusting throttle freeplay.

Spark Plug

Spark plug recommendation and replacement procedures.

Brakes

Inspection and maintenance of brakes.

Servicing Your Honda

Tyres

Information on tyre air pressure, wear, repair, and replacement.

Engine Guard & Skid Plate

Checking and replacing engine guard and skid plates.

Driveshaft Boots

Checking driveshaft boots for damage or grease leaks.

Battery

Information on maintenance-free battery care.

Fuel

Fuel Recommendation

Recommended fuel type and octane rating.

Fuel

Fuel Capacity

Fuel tank capacity and when to refill.

Refueling Procedure

Step-by-step instructions for refueling the ATV.

Engine Oil & Filter

Engine Oil & Filter

Oil Recommendation

Recommended API classification, viscosity, and type of oil.

Checking & Adding Oil

Daily check and addition of engine oil if needed.

Install a New Engine Oil Filter

Steps to install a new engine oil filter.

Gear Case Oil

Oil Recommendation

Recommended type and viscosity for gear case oil.

Changing Oil

Procedure for changing gear case oil.

Differential Oil

Oil Recommendation

Recommended type and viscosity for differential oil.

Changing Oil

Procedure for changing differential oil.

Coolant

Coolant Recommendation

Recommended type of coolant and water for the cooling system.

Checking & Adding Coolant

Daily check and addition of coolant if needed.

Coolant

Coolant Replacement

Procedure for replacing coolant, with safety precautions.

Coolant

Radiator Core

Checking and cleaning the radiator core.

Air Cleaner

Air Cleaner

Cleaning

Step-by-step instructions for cleaning the air cleaner.

Air Cleaner

Air Cleaner Housing Drain Tube

Servicing the air cleaner housing drain tube.

Throttle

Throttle Freeplay

Checking and adjusting throttle cable freeplay.

Throttle

Throttle Inspection

Checking throttle assembly, cables, and securing bolts.

Spark Plug

Spark Plug Recommendation

Recommended spark plug types and heat ranges.

Spark Plug

Spark Plug Inspection & Replacement

Steps for inspecting and replacing the spark plug.

Valves

Valve Inspection

Valve clearance specifications and causes of noise/loss of power.

Spark Arrester

Brakes

Brake Fluid Recommendation

Recommended brake fluid type for the system.

Fluid Level Inspection

Checking front brake fluid level.

Brakes

Rear Brake Fluid Level

Checking rear brake fluid level.

Brakes

Brake Pad Wear

Inspecting brake pads for wear using indicators.

Brakes

Rear Brake Lever Freeplay

Checking and adjusting rear brake lever freeplay.

Brakes

Adjustment

Adjusting brake lever and pedal assemblies.

Brakes

Brakelight Switch Adjustment

Adjusting the rear brakelight switch operation.

Tyres

Tyres

Air Pressure

Importance of properly inflated tyres for handling and safety.

Tyres

Inspection

Checking tyre pressures, looking for bumps, cuts, objects, or wear.

Tyres

Tread Wear

Measuring groove depth and checking wear indicators for replacement.

Tyres

Tyre Repair

Information on temporary and permanent tyre repairs.

Tyres

Tyre Replacement

Recommendations for replacing tyres in pairs.

Engine Guard & Skid Plate

Driveshaft Boots

Battery

Battery

Battery Storage

Recommendations for storing the battery to maintain service life.

Battery

Battery Charging

Recommended methods for charging the ATV battery.

Appearance Care

General Recommendations

Tips for cleaning and maintaining the ATV's appearance.

Appearance Care

Washing Your ATV with a Mild Detergent

Step-by-step instructions for washing the ATV with mild detergent.

Appearance Care

Spray Cleaning Your ATV

Suggestions for using spray cleaners for different ATV conditions.

Appearance Care

Aluminum Wheel Maintenance

How to clean and maintain aluminum wheels.

Appearance Care

Finishing Touches

Using spray cleaner/polish or wax for final finish.

Tips

Preparing for a Ride

Advice on planning and preparing for an off-road adventure.

What to Take to the Riding Area

Tools and supplies to take for riding.

What to Take on the Trail

Tools, spare parts, and supplies for trail use.

Transporting Your Honda

Recommendations for carrying the ATV on a vehicle.

Tips

Storing Your Honda

Procedures for keeping the ATV in top condition during storage.

Tips

Preparation for Storage

Steps to prepare the ATV for storage.

You & the Environment

Taking Care of the Unexpected

General Guidelines

Advice on dealing with problems that may arise while riding.

If Your Engine Quits or Won’t Start

Diagnosing and correcting starting problems.

If the Transmission Is Not Functioning Properly

Troubleshooting steps for transmission issues.

If You Have a Flat Tyre

Advice on handling a flat tyre on the trail.

Taking Care of the Unexpected

If the High Oil/Coolant Temperature Indicator Lights

What to do if the high oil/coolant temperature indicator lights up.

If a Fuse Blows

Steps to take if an electrical circuit fuse blows.

If You Crash

Procedures to follow after a crash for safety and damage assessment.

If You Lose Your Key

Information on what to do if you lose your key.

Taking Care of the Unexpected

If Your Engine Quits or Won’t Start

Diagnosing and correcting starting problems.

If the Transmission Is Not Functioning Properly

If You Have a Flat Tyre

If You Have a Flat Tyre

Emergency Wheel Removal/Installation

Steps for removing and installing a wheel.

If the High Oil/Coolant Temperature Indicator Lights

If a Fuse Blows

If You Crash

If You Lose Your Key

If the Battery Is Low (or Dead)

Technical Information

Vehicle Identification

Information on VIN, engine serial number, and key number.

Specifications

Dimensions, capacities, and technical data of the ATV.

Break-in Guidelines

Recommendations for riding during the first operating day or 25 km.

Petrol Containing Alcohol

Information on using gasohol and potential issues.

Vehicle Identification

Serial Numbers

Location of VIN and engine serial numbers for parts ordering.

Vehicle Identification

Colour Label & Code

Location of colour label for ordering replacement parts.

Specifications

Dimensions

Overall length, width, height, wheelbase, ground clearance.

Fuel & Lubricants

Fuel and oil recommendations and capacities.

Specifications

Capacities

Passenger capacity and maximum weight capacity.

Engine Specifications

Displacement, bore, stroke, compression ratio, spark plug, valve clearance, idle speed.

Specifications

Power Transmission

Details on primary/secondary reduction, transmission ratio, final drive.

Chassis & Suspension

Caster, trail, tyre size, and pressure.

Specifications

Electrical

Battery and generator specifications.

Fuses

Fuse ratings for main and other circuits.

Torque Specification

Torque values for various bolts and nuts.

Break-in Guidelines

Petrol Containing Alcohol

Manufacturer and Authorised Representative for EU Market

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