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Honda VT750C2 Shadow Spirit Service Manual

Honda VT750C2 Shadow Spirit
478 pages
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Table of Contents

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Honda VT750C2 Shadow Spirit Specifications

General IconGeneral
Bore and Stroke79mm x 76mm
Compression Ratio9.6:1
Transmission5-speed
Final DriveShaft
Front Suspension41mm fork; 4.6 inches travel
Rear SuspensionDual shocks with five-position spring preload adjustability; 3.5 inches travel
Front BrakeSingle 296mm disc with twin-piston caliper
Rear BrakeDrum
Rear Tire160/80-15
Rake (Caster Angle)34°
Trail161mm (6.3 inches)
Wheelbase64.6 inches
Seat Height25.7 inches
Fuel Capacity3.7 gallons, including 0.9-gallon reserve
Engine Type745cc liquid-cooled 52 degrees V-twin
Induction34mm
Ignitiontwo spark plugs per cylinder

Summary

GENERAL INFORMATION

Torque Values

Essential torque specifications for engine, frame, body panels, and exhaust system fasteners.

MAINTENANCE

Maintenance Schedule

Scheduled maintenance intervals for various motorcycle systems based on mileage or time.

Valve Clearance Inspection

Instructions for inspecting and adjusting valve clearance while the engine is cold.

Engine Oil Level Check

Procedure for checking the engine oil level using the dipstick and recommended oil specifications.

LUBRICATION SYSTEM

Oil Pressure Inspection

Step-by-step procedure for measuring oil pressure using a gauge and checking the EOP switch.

Oil Pump Removal and Disassembly

Procedures for removing the oil pump assembly and disassembling the oil pump body.

FUEL SYSTEM

Carburetor Removal

Steps for removing the carburetor, including disconnecting hoses and sensors.

COOLING SYSTEM

Coolant Replacement and Air Bleeding

Procedures for draining coolant, replacing it, and bleeding air from the cooling system.

Thermostat Removal and Inspection

Steps for removing, inspecting, and testing the thermostat for proper operation.

ENGINE REMOVAL/INSTALLATION

Engine Removal

Detailed steps for removing the engine from the motorcycle frame, including disconnecting components.

Engine Installation

Procedures for installing the engine into the frame, including alignment and torque specifications.

CYLINDER HEAD/VALVE

Cylinder Head Removal

Procedure for removing the cylinder head from the engine block.

CYLINDER/PISTON

Cylinder/Piston Removal

Step-by-step instructions for removing the cylinder, piston, and related components.

CLUTCH/GEARSHIFT LINKAGE

Clutch Removal

Detailed steps for removing the clutch assembly, including lifter plate and center lock nut.

CRANKSHAFT/TRANSMISSION

Crankcase Separation

Step-by-step process for separating the crankcase halves.

Crankshaft/Connecting Rod Removal

Procedures for removing the crankshaft and connecting rod from the crankcase.

FINAL DRIVE

Final Drive Removal

Steps for removing the final drive assembly, including draining oil and rear wheel removal.

FRONT WHEEL/SUSPENSION/STEERING

Fork Removal and Disassembly

Procedures for removing the front fork legs and disassembling them.

Steering Stem Removal and Bearing Replacement

Steps for removing the steering stem, replacing bearings, and installing components.

REAR WHEEL/BRAKE/SUSPENSION

HYDRAULIC BRAKE

Brake Fluid Replacement and Air Bleeding

Procedures for draining, filling, and bleeding the hydraulic brake system.

Master Cylinder Disassembly and Inspection

Steps for disassembling and inspecting the master cylinder, including piston and cylinder measurements.

Front Brake Caliper Disassembly and Assembly

Procedures for disassembling, inspecting, and assembling the front brake caliper.

BATTERY/CHARGING SYSTEM

Charging System Inspection

Procedures for inspecting current leakage and charging voltage.

IGNITION SYSTEM

ELECTRIC STARTER

Starter Motor Removal and Disassembly

Steps for removing, disassembling, and inspecting the starter motor components.

LIGHTS/METERS/SWITCHES

WIRING DIAGRAMS

Wiring Diagram (49 States/Canada Type)

Electrical wiring diagram for 49 states/Canada models.

Wiring Diagram (California Type)

Electrical wiring diagram specific to California models.

TROUBLESHOOTING

Engine Does Not Start or Is Hard to Start

Diagnosing issues related to engine starting problems, fuel delivery, and ignition.

Engine Lacks Power

Troubleshooting steps for poor engine performance, including drive train, clutch, and engine checks.

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