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Honda XL1000V User Manual

Honda XL1000V
128 pages
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Table of Contents

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Honda XL1000V Specifications

General IconGeneral
Displacement996 cc
Cooling SystemLiquid-cooled
Fuel SystemPGM-FI electronic fuel injection
Transmission5-speed
Bore x Stroke98 mm x 66 mm
IgnitionDigital transistorized
Front Suspension43 mm telescopic fork
Rear SuspensionPro-Link with adjustable preload and rebound damping
Front BrakesDual 296 mm discs with 3-piston calipers
Rear BrakesSingle 256 mm disc
Torque98 Nm @ 6, 000 rpm
Rear Tire150/70-17

Summary

IMPORTANT NOTICE

Operator and Passenger Capacity

Motorcycle designed for operator and one passenger; do not exceed max weight capacity.

On-Road Use Designation

Motorcycle intended for road use only.

Manual Reading Guidance

Read manual carefully, paying attention to WARNING and CAUTION statements.

Safety Warning Definitions

Indicates a strong possibility of severe personal injury or death if instructions are not followed.

Caution Definitions

Indicates a possibility of personal injury or equipment damage if instructions are not followed.

Note Definition

Provides helpful information.

MOTORCYCLE SAFETY

Safe Riding Rules

Perform pre-ride inspection to prevent accidents and damage.

Protective Apparel

Wear protective gear, including a helmet, face shield, boots, gloves, and clothing, to prevent fatalities.

Visibility to Other Road Users

Be conspicuous to avoid accidents with drivers who may not see you.

Proper Riding Posture

Maintain proper riding posture with both hands and feet; passenger should also maintain secure position.

Adherence to Laws

Comply with all national and local traffic laws and regulations.

Speed Limit Compliance

Obey speed limits and never exceed them; excessive speed causes accidents.

Clothing Hazards

Avoid loose clothing that could snag on motorcycle controls or moving parts.

Hot Exhaust System Caution

Avoid touching the hot exhaust system; wear protective clothing covering legs.

MODIFICATIONS

Safety and Legality of Modifications

Modifications or removal of original parts can make the vehicle unsafe or illegal; follow regulations.

LOADING AND ACCESSORIES

Load Capacity and Limits

Maximum combined weight capacity (rider, passenger, cargo, accessories) is 201 kg (443 lbs).

Cargo Weight Distribution

Load cargo low, close to the center, and balanced to maintain stability.

Accessory Installation Guidelines

Inspect accessories to ensure they don't obstruct lights, reduce clearance, or limit controls.

Fairing Aerodynamics

Large fairings can cause unstable handling; avoid those that restrict engine cooling.

Handling with Cargo

Loose cargo affects handling; recheck security of cargo and mounts.

Towing Prohibition

Motorcycle not designed for sidecars/trailers; towing impairs handling.

Cooling System Modification Warning

Modifying cooling system can cause overheating and engine damage; do not block radiator airflow.

INSTRUMENTS AND INDICATORS

Speedometer Function

Displays the motorcycle's current riding speed.

Odometer and Trip Meter Operation

Tracks total distance (odometer) and trip distance (trip meter).

Tachometer Function

Displays the engine's rotational speed in revolutions per minute (RPM).

Digital Clock Operation

Displays the current time in hours and minutes.

Indicator Lights Overview

Overview of various indicator lights and their functions.

Fuel Reserve Indicator

Illuminates when fuel level is critically low, indicating approximately 4.0 liters remaining.

Low Oil Pressure Indicator

Red light indicates low oil pressure; continued operation can cause engine damage.

Coolant Temperature Gauge

Displays the engine's coolant temperature; stop engine if needle reaches H mark.

MAJOR COMPONENTS

Rear Suspension Adjustment

Rear suspension spring preload can be adjusted for different riding conditions.

Shock Absorber Safety

Rear shock absorber contains high-pressure gas; do not disassemble; explosion may cause injury.

BRAKES

Front Brake Fluid Level

Check and maintain proper brake fluid level; use DOT 4 fluid.

Brake Fluid Handling Precautions

Brake fluid is an irritant; avoid contact with skin/eyes; handle with care.

Rear Brake Fluid Level

Check and maintain proper rear brake fluid level; use DOT 4 fluid.

Front Brake Lever Adjustment

Front brake lever reach can be adjusted for rider comfort.

CLUTCH

Clutch Adjustment Procedure

Adjust clutch cable for proper free play to ensure smooth operation.

Clutch Cable Maintenance

Check clutch cable for wear/kinks and lubricate to prevent issues.

COOLANT

Coolant Recommendations

Use high-quality ethylene glycol antifreeze with corrosion inhibitors for aluminum engines.

Coolant Level Inspection

Check coolant level in reserve tank; stop engine if needle reaches H mark.

Radiator Cap Safety Warning

Never remove the radiator cap when the engine is hot due to pressurized coolant which can scald.

FUEL

Fuel Tank Capacity and Operation

Fuel tank capacity is 25 liters (6.6 US gal, 5.5 Imp gal); instructions for opening and closing the fuel fill cap.

Unleaded Petrol Recommendation

Use unleaded petrol for fewer deposits and extended exhaust system life.

Spark Knock Warning

'Spark knock' or 'pinking' indicates potential issues; change petrol brand or consult dealer.

Petrol Handling Safety

Petrol is flammable; refuel in ventilated area away from flames/sparks; no smoking.

ENGINE OIL

Engine Oil Level Check

Check engine oil level daily using the inspection window.

Low Oil Pressure Warning

Operating engine with low oil pressure can cause severe damage.

Engine Oil and Filter Change

Procedure for changing engine oil and oil filter.

Used Engine Oil Handling

Used engine oil may cause skin cancer; wash hands thoroughly after handling.

TUBELESS TYRES

Tyre Pressure Checks

Check tyre pressure when tires are cold before riding.

Tyre Wear and Inflation Hazards

Improper tire inflation causes wear and hazards; excessively worn tires are dangerous.

Tyre Repair and Replacement

Consult Honda dealer for tire repair/replacement; use correct tires for safe handling.

ESSENTIAL INDIVIDUAL COMPONENTS

Ignition Switch Operation

Details operation of the ignition switch and key.

Key Number Plate Importance

Information regarding the key number plate for replacement keys.

RIGHT HANDLEBAR CONTROLS

Engine Stop Switch Operation

Controls engine operation; normally kept in the ON (RUN) position.

Starter Button Function

Initiates the engine starting sequence.

LEFT HANDLEBAR CONTROLS

Headlight Switch Operation

Controls headlight, taillight, and position lights.

Headlight Dimmer Switch

Selects between high and low beam for the headlight.

Passing Light Control

Flashes headlight to signal other vehicles.

Turn Signal Switch

Activates left or right turn signals.

Horn Button Operation

Sounds the motorcycle's horn.

FEATURES

Steering Lock Operation

Secures the steering to prevent theft; operate with the ignition key.

Seat Removal and Installation

Procedure for removing and installing the motorcycle seat.

Helmet Holder Usage

Helmet holder is for parking security only; do not ride with helmet attached.

Document Bag Location

Location and use of the document bag for manuals and papers.

Anti-Theft Lock Storage

Compartment for storing a U-shaped anti-theft lock.

BODY PANELS

Side Cover Removal

Steps for removing the side cover.

Inner Cowl Removal

Steps for removing the inner cowl.

Under Cowl Removal

Steps for removing the under cowl.

MAINTENANCE PROCEDURES

Fuel Tank Access for Maintenance

Procedure for tilting the fuel tank for maintenance access.

Headlight Aim Adjustment

Adjusts headlight vertical aim using a screw.

OPERATION

Pre-Ride Inspection Checklist

Check critical motorcycle components before each ride for safety.

Engine Starting Procedure

Procedure for starting the motorcycle engine.

Riding and Shifting Gears

Instructions for operating the motorcycle, including shifting and controls.

BRAKING SYSTEM

Braking System Operation

Explains the Dual Combined Brake System and its operation.

Braking Safety and Conditions

Reduce speed before turns; exercise caution in wet/loose conditions.

Braking Effectiveness and Descent

Use engine braking on descents; avoid resting feet on pedals.

PARKING AND SECURITY

Proper Parking Procedure

Steps for safely parking the motorcycle.

Parking on Inclines

Park on firm, level ground; if on incline, aim front uphill to prevent rolling.

Anti-Theft Measures

Tips to prevent motorcycle theft, including locking steering and using garages.

MAINTENANCE SCHEDULE

Service Intervals and Items

Details required maintenance tasks at specific intervals and odometer readings.

Dealer Serviced Items

For safety reasons, specific items should only be serviced by your Honda dealer.

TOOLS AND NUMBERS

Tool Kit Contents

Lists tools provided for roadside repairs and adjustments.

Serial Number Identification

Location of frame and engine numbers for registration and parts ordering.

Colour Label Information

Location of the colour label for parts ordering.

MAINTENANCE PRECAUTIONS

Post-Crash Component Inspection

After a crash, inspect critical parts for damage; do not ride if unsafe; have dealer inspect for hidden damage.

Genuine Part Usage

Use genuine Honda or equivalent parts for maintenance; substandard parts affect safety and emission control.

Service Work Safety

Always stop the engine and secure the motorcycle before performing maintenance.

ENGINE OIL AND FILTER

Oil and Filter Change Procedure

Procedure for changing engine oil and oil filter.

Used Engine Oil Handling

Used engine oil may cause skin cancer; wash hands thoroughly after handling.

SPARK PLUGS

Spark Plug Maintenance

Do not use wire brushes to clean electrodes; use a plug cleaner for contamination.

Spark Plug Installation

Securely tighten spark plugs; improper tightening can cause overheating and engine damage.

ENGINE OPERATION

Throttle Operation and Adjustment

Measure and adjust throttle grip free play for smooth operation.

Idle Speed Adjustment

Adjust idle speed using the throttle stop screw for optimal engine performance.

DRIVE TRAIN

Drive Chain Inspection and Lubrication

Check drive chain slack and lubricate regularly for optimal service life.

Drive Chain Slack Adjustment

Adjust chain slack using adjuster bolts to the specified range (35-45 mm).

Drive Chain Wear

Check chain wear label; replace chain if excessively worn.

Drive Chain Cleaning

Proper cleaning and lubrication methods for O-ring chains.

Drive Chain Slider Wear

Inspect drive chain slider for wear and replace if worn to the limit.

SUSPENSION AND WHEELS

Suspension Inspection

Check fork action for smoothness and oil leaks.

Side Stand System Check

Verify proper function of the side stand and its ignition cut-off system.

Front Wheel Removal and Installation

Procedure for removing and installing the front wheel.

Rear Wheel Removal and Installation

Procedure for removing and installing the rear wheel.

BRAKE MAINTENANCE

Brake Pad Wear Inspection

Inspect brake pads for wear using the cutout indicator.

Brake System Inspection

Measure secondary master cylinder stroke to check brake system condition.

ELECTRICAL COMPONENTS

Battery Information and Safety

Battery is maintenance-free; contact dealer for weak or leaking batteries.

Battery Removal Procedure

Procedure for safely removing the motorcycle battery.

Fuse Replacement Guide

Fuse box location and types; procedure for replacing fuses.

Stoplight Switch Adjustment

Adjusts stoplight switch timing for proper operation.

LIGHTING

Bulb Replacement Safety

Light bulbs get very hot; let them cool before servicing; avoid touching with bare fingers.

Headlight Bulb Replacement

Procedure for replacing the headlight bulb.

Position Light Bulb Replacement

Procedure for replacing the position light bulb.

License Light Bulb Replacement

Procedure for replacing the license light bulb.

Stop/Taillight Bulb Replacement

Procedure for replacing the stop/taillight bulb.

Turn Signal Bulb Replacement

Procedure for replacing the front turn signal bulb.

CLEANING AND CARE

General Cleaning Precautions

High-pressure water or air can damage motorcycle parts.

Windshield Cleaning

Use only water and soft cloth/sponge to clean windshield to avoid scratches.

Wheel Cleaning and Maintenance

Clean wheels with mild detergent; avoid abrasive cleaners.

STORAGE AND RECOVERY

Extended Storage Procedure

Steps to reduce deterioration during storage, including oil change and fuel management.

Removal from Storage

Steps to prepare the motorcycle after extended storage.

SPECIFICATIONS

Dimensions and Weight

Key physical dimensions and weight of the motorcycle.

Capacities

Fluid capacities for engine oil, fuel tank, and cooling system.

Engine Specifications

Details on engine bore, stroke, displacement, and spark plug gap.

Chassis and Power Transmission

Specifications for caster, trail, tyre sizes, and gear ratios.

Electrical System Specifications

Details on battery, generator, lighting, and fuse specifications.

NOISE CONTROL SYSTEM (AUSTRALIA ONLY)

Tampering Prohibition

Prohibits tampering with the noise control system; owners are warned of legal consequences.

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