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Honda Zoomer User Manual

Honda Zoomer
296 pages
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Table of Contents

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Honda Zoomer Specifications

General IconGeneral
Displacement49cc
Front BrakeDrum
Rear BrakeDrum
IgnitionCDI
Front Tire120/90-10
Rear Tire130/90-10
TransmissionAutomatic
StarterElectric
Seat Height710 mm
Wheelbase1215 mm
Length1720 mm
Width685 mm
Height1035 mm

Summary

TECHNICAL FEATURES

PCV SYSTEM OPERATION

Explains the crankcase ventilation system for '05 models.

FRAME AND BODY PANELS

BODY PANEL LOCATIONS

Illustrates the placement of various body panels on the scooter.

MUFFLER REMOVAL AND INSTALLATION

Instructions for removing and installing the exhaust muffler.

MAINTENANCE PROCEDURES

MAINTENANCE SCHEDULE

Outlines regular maintenance tasks and their frequency.

ENGINE OIL CHANGE

Guide for checking and changing the engine oil.

BRAKE SHOES INSPECTION

Instructions for checking the wear on brake shoes.

LUBRICATION SYSTEM

LUBRICATION SYSTEM DIAGRAM

Visual representation of the engine's lubrication system flow.

FUEL SYSTEM

FUEL SYSTEM TROUBLESHOOTING

Common fuel system problems and their solutions.

COOLING SYSTEM

COOLING SYSTEM FLOW PATTERN

Diagram showing the coolant flow through the system.

ENGINE REMOVAL AND INSTALLATION

ENGINE REMOVAL

Detailed steps for safely removing the engine from the scooter.

CYLINDER HEAD AND VALVES

CYLINDER HEAD REMOVAL

Procedure for removing the cylinder head.

VALVE SEAT INSPECTION AND REFACING

How to inspect and refase valve seats.

DRIVETRAIN COMPONENTS

CLUTCH DISASSEMBLY

Procedure for disassembling the clutch unit.

FINAL REDUCTION AND STARTER SYSTEMS

FINAL REDUCTION OIL CHECK

Steps for checking and filling the final reduction oil.

ALTERNATOR/STARTER SERVICE INFORMATION

General information regarding alternator and starter maintenance.

CRANKSHAFT AND PISTON COMPONENTS

CRANKCASE SEPARATION

Procedure for separating the crankcase halves.

PISTON REMOVAL

Steps for removing the piston from the cylinder.

FRONT SUSPENSION AND STEERING

FRONT WHEEL REMOVAL AND INSTALLATION

Instructions for removing and installing the front wheel and bearings.

STEERING STEM BEARING REPLACEMENT

Procedure for replacing steering stem bearings.

REAR SUSPENSION AND BRAKES

REAR BRAKE ASSEMBLY

Steps for assembling the rear brake mechanism.

ELECTRICAL SYSTEMS

BATTERY VOLTAGE INSPECTION

How to check the battery voltage.

IGNITION SYSTEM

IGNITION SYSTEM DIAGRAM

Wiring diagram for the ignition system.

LIGHTING, METERS, AND SWITCHES

HEADLIGHT BULB REPLACEMENT

Procedure for replacing the headlight bulb.

HANDLEBAR SWITCHES INSPECTION

Inspection of left and right handlebar switches.

TROUBLESHOOTING GUIDES

ENGINE STARTING PROBLEMS

Troubleshooting steps for engine starting issues.

POOR HANDLING DIAGNOSIS

Diagnosing and resolving issues related to steering and handling.

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