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Honeywell enviracaire Elite F300E - User Manual

Honeywell enviracaire Elite F300E
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F300E
Electronic Air Cleaner
PRODUCT DATA
® U.S. Registered Trademark
Copyright © 2000 Honeywell • All Rights Reserved
APPLICATION
The F300E Electronic Air Cleaner is mounted in the return
air duct of a forced air heating, cooling, or ventilating system.
It captures a significant amount of the airborne particles 0.3
microns and larger from the air circulated through it.
FEATURES
Available in four sizes to fit most ducts; adapts to
airflow from either side.
Capacity varies from 1200 cfm (2040 m
3
/hr) to
2000 cfm (3400 m
3
/hr), depending on size.
Solid state power supply is self-regulating and
maintains peak efficiency during a wide range of
cell dirt loading conditions.
Pressure drop is approximately equal to that of a
regular fiberglass filter.
Optional W8600F Air Cleaner Monitor indicates air
cleaner performance, reminds homeowner when a
cell and prefilter wash is due, and when to check
the system.
Optional wireless W8600A AIRWATCH™ LCD
indicator provides reminder when air cleaner
electronic cells need washing, as well as reminder
when UV lamps need replacing and when humidifier
pad needs replacing.
Galvanized cabinet protects against rust.
Neon light next to on-off switch tells if air cleaner is
powered and if high voltage is present.
Prefilter screens protect cells from large dirt
particles.
Contents
Application ........................................................................ 1
Features............................................................................ 1
Specifications.................................................................... 2
Ordering Information......................................................... 2
Planning the Installation ................................................... 4
Installation......................................................................... 7
Operation .......................................................................... 13
Checkout ........................................................................... 13
Service .............................................................................. 13
Replacement Parts/Exploded View .................................. 18
Electrical Troubleshooting................................................. 20
68-0240-1
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Summary

Application and Features

Application Overview

Describes the F300E Electronic Air Cleaner's role in HVAC systems.

Key Features

Lists the main benefits and capabilities of the F300E Electronic Air Cleaner.

Specifications and Ordering Information

Technical Specifications

Covers electrical ratings, capacity, efficiency, and temperature limits.

Shipping and Installation Weight

Provides weight information for shipping and installation purposes.

Product Ordering Details

Details how to order the product, kits, and optional accessories.

Installation Planning

Installation Location and Ductwork Design

Discusses mounting location, duct transitions, and airflow considerations.

Specific System Applications

Covers installation guidance for cooling systems and humidifiers.

Optional System Integration

Guidance on integrating carbon filters and optional monitors.

Mounting Safety and Position Requirements

Specifies location requirements and safe mounting positions to avoid hazards.

Detailed Installation Steps

Initial Setup and Unpacking

Covers reading instructions, checking parts, and unpacking the unit.

Blower Compartment Preparation

Instructions for cleaning the blower compartment and removing old filters.

Cabinet and Ductwork Attachment

Details on fastening the cabinet to the furnace and ductwork.

Optional Monitor Installation and Wiring

Step-by-step guide for mounting and wiring optional monitors.

System Configuration and Wiring

Instructions for setting wash frequency and completing wiring.

Operation and System Checkout

Installation Inspection and Verification

Steps to inspect installation and verify system operation.

Understanding Air Cleaner Functionality

Describes how the air cleaner captures particles using electrostatic charge.

Service and Maintenance Procedures

Routine Cleaning of Components

Guidance on regular cleaning of cells and prefilters based on usage.

Cell and Prefilter Cleaning Methods

Step-by-step instructions for cleaning cells using a dishwasher or container.

Component Reinstallation and Wire Checks

Instructions for reinstalling components and replacing ionizer wires.

Ozone Reduction Modification

Ozone Generation and Control Procedures

Explains ozone generation and details the procedure for reducing it.

Parts and Troubleshooting

Replacement Parts List

Lists all available replacement parts with part numbers for different sizes.

Electrical Troubleshooting Guide

A flowchart and guide for diagnosing and resolving common air cleaner issues.

Power Box and Troubleshooting Procedure

Details on troubleshooting the power supply and a procedure chart.

Summary

Application and Features

Application Overview

Describes the F300E Electronic Air Cleaner's role in HVAC systems.

Key Features

Lists the main benefits and capabilities of the F300E Electronic Air Cleaner.

Specifications and Ordering Information

Technical Specifications

Covers electrical ratings, capacity, efficiency, and temperature limits.

Shipping and Installation Weight

Provides weight information for shipping and installation purposes.

Product Ordering Details

Details how to order the product, kits, and optional accessories.

Installation Planning

Installation Location and Ductwork Design

Discusses mounting location, duct transitions, and airflow considerations.

Specific System Applications

Covers installation guidance for cooling systems and humidifiers.

Optional System Integration

Guidance on integrating carbon filters and optional monitors.

Mounting Safety and Position Requirements

Specifies location requirements and safe mounting positions to avoid hazards.

Detailed Installation Steps

Initial Setup and Unpacking

Covers reading instructions, checking parts, and unpacking the unit.

Blower Compartment Preparation

Instructions for cleaning the blower compartment and removing old filters.

Cabinet and Ductwork Attachment

Details on fastening the cabinet to the furnace and ductwork.

Optional Monitor Installation and Wiring

Step-by-step guide for mounting and wiring optional monitors.

System Configuration and Wiring

Instructions for setting wash frequency and completing wiring.

Operation and System Checkout

Installation Inspection and Verification

Steps to inspect installation and verify system operation.

Understanding Air Cleaner Functionality

Describes how the air cleaner captures particles using electrostatic charge.

Service and Maintenance Procedures

Routine Cleaning of Components

Guidance on regular cleaning of cells and prefilters based on usage.

Cell and Prefilter Cleaning Methods

Step-by-step instructions for cleaning cells using a dishwasher or container.

Component Reinstallation and Wire Checks

Instructions for reinstalling components and replacing ionizer wires.

Ozone Reduction Modification

Ozone Generation and Control Procedures

Explains ozone generation and details the procedure for reducing it.

Parts and Troubleshooting

Replacement Parts List

Lists all available replacement parts with part numbers for different sizes.

Electrical Troubleshooting Guide

A flowchart and guide for diagnosing and resolving common air cleaner issues.

Power Box and Troubleshooting Procedure

Details on troubleshooting the power supply and a procedure chart.

Overview

The F300E Electronic Air Cleaner is a device designed to improve indoor air quality by capturing airborne particles within a forced air heating, cooling, or ventilating system. It is installed in the return air duct and operates when the system blower is on, thanks to an internal airflow switch. The air cleaner is available in four sizes to accommodate various duct dimensions and can adapt to airflow from either side. Its solid-state power supply is self-regulating, ensuring peak efficiency even with varying levels of cell dirt loading. The pressure drop across the air cleaner is comparable to that of a standard fiberglass filter, minimizing impact on system performance.

Function Description

The F300E operates by first catching large particles like lint and hair in its prefilter. As air then passes through an intense high-voltage electric field created by ionizer wires, all particles receive an electrical charge. These charged particles then move into the collector section of the cell, which features alternating positively and negatively charged parallel plates. The electrostatic field attracts and collects the charged particles onto these plates. Consequently, the air leaving the cleaner contains fewer particles, and this process repeats each time air circulates through the electronic air cleaner, progressively removing more contaminants.

Usage Features

The F300E is adaptable for both new and existing forced air systems in residential applications. For optimal air cleaning, airflow should be evenly distributed across the face of the air cleaner. If the duct size differs from the air cleaner cabinet, gradual transitions are recommended to reduce air turbulence and increase efficiency. For sharp turns in the ductwork just before the air cleaner, turning vanes are suggested to ensure even airflow distribution. If the duct connection to the furnace in a side installation provides less than 7 inches (178 mm) of space for the air cleaner cabinet, an offset can be added to the elbow.

When used with air conditioning, the air cleaner should be installed upstream from the evaporator coil to help keep it clean and reduce maintenance. For humidifiers, an evaporative type can be mounted upstream. However, if an atomizing humidifier is used, it should be mounted downstream to prevent hard water salts from being blown into the living space. If an atomizing humidifier must be upstream, it should be placed as far as possible from the air cleaner, with a standard disposable furnace filter installed between them to trap water droplets and salts, and the air cleaner should be cleaned frequently to prevent buildup.

An activated carbon filter can be used downstream from the air cleaner to remove gaseous contaminants and odors not captured by the electronic air cleaner. It should be placed outside the air cleaner cabinet to prevent combustion risks and ensure carbon granules do not fall into the electronic cell.

For outdoor air intake applications, the return air temperature must be at least 40°F (4°C) to prevent ionizer wire failure. Outdoor air should be thoroughly mixed with return air upstream from the air cleaner, possibly with baffles or a Honeywell Home Ventilation System, or a preheater for large volumes of outdoor air.

The air cleaner can be mounted in any position except with the access door facing down, to prevent the cell and prefilter from falling out unexpectedly. Various mounting positions are suitable for different furnace installations, including side installation for upflow highboy furnaces, beneath the furnace for upflow highboy furnaces, vertically in a closet, horizontally in a return plenum for lowboy furnaces, horizontally in a return duct for downflow counterflow furnaces, and vertically for horizontal furnaces. Multiple air cleaners can be used for high-capacity systems.

The F300E generates a small amount of ozone during normal operation, which may be higher initially due to sharp edges on new high-voltage metal parts. If desired, ozone production can be reduced by installing an activated carbon filter downstream or by adjusting a shorting bar on the power supply, which reduces ozone by 20-25% and efficiency by 7-10%.

Maintenance Features

Regular inspection and cleaning are crucial for optimal performance. The access door requires at least 13 inches (330 mm) of clearance for easy removal of the prefilter and electronic cell. Sufficient room above the power supply is also needed for servicing without removing other system components.

The cell(s) and prefilter(s) must be cleaned regularly, typically every one to six months, with frequency depending on factors like family size, pets, activities (e.g., cooking, woodworking), and smoking habits. A wash reminder schedule is provided to help maintain regular cleaning.

Cleaning can be done using an automatic dishwasher or by soaking in a container. When using a dishwasher, the cell(s) should be placed on the lower rack with the airflow arrow pointing up, and the dry cycle should be avoided to prevent baking on contaminants. After washing, the cell(s) should be allowed to cool completely or handled with protective gloves, and tipped to drain any trapped water. Ionizer wires and the contact board should be wiped with a damp cloth.

For container washing, a large tub is recommended. Automatic dishwasher detergent should be dissolved in hot water to cover the cell(s), which are then soaked for 15-20 minutes and agitated. Prefilters are washed similarly. Protective gloves are advised to prevent skin contact with the detergent solution.

After cleaning, the cell(s) and prefilter(s) are reinstalled. If they are wet, the neon light may not come on, and arcing might occur; in such cases, the air cleaner should be turned off for two to three hours until dry.

Broken or bent ionizer wires can cause electrical shorts and arcing. Replacement wires with eyelets are supplied for easy installation. The cell should be checked for short circuits using an ohmmeter between the cell frame and both the ionizer and collector contacts; resistance should be infinite.

Optional accessories enhance maintenance and monitoring:

  • W8600F Air Cleaner Monitor: This monitor indicates air cleaner performance, reminds the homeowner when a cell and prefilter wash is due, and when to check the system. It features a liquid crystal display (LCD) with arrowheads pointing to ON, BATTERY, SERVICE, or FAULT conditions. The SERVICE indicator activates when prefilters and cells need washing, based on installer-selected run time. The monitor can be mounted in the living area or furnace room and shares no electrical connections with the thermostat. Wash frequency can be programmed using DIP switches on the back of the W8600F, based on factors like EAC duty cycle, number of people and pets, and household activities.
  • W8600A AIRWATCH™ LCD Indicator: This wireless indicator provides reminders for washing electronic cells, replacing UV lamps, and replacing humidifier pads. It can be mounted near the thermostat or in any convenient living area. The LCD arrow for "Air Cleaner" blinks when cells need washing, based on installer-selected run time. After servicing, pressing and holding the reset button for 10 seconds resets the timer. DIP switches on the W8600A allow setting filter run times (3, 6, 9, or 12 months) and disabling indicators for devices not installed.

The neon light next to the on-off switch indicates if the air cleaner is powered and if high voltage is present. This light should be on when the system blower is running and off a few seconds after the blower is turned off. If the W8600F is installed, its ON indicator should also be lit, and the FAULT indicator will come on if there's a problem with the high-voltage power supply.

Honeywell enviracaire Elite F300E Specifications

General IconGeneral
TypeElectronic Air Cleaner
ModelF300E
Voltage120 V
Airflow Capacity300 CFM
Collection CellReusable
CADR (Clean Air Delivery Rate)300 CFM
Warranty5 years
Product TypeAir Cleaner
Filter TypeElectrostatic Precipitator

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