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horiba OPSA-150 - User Manual

horiba OPSA-150
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Organic Pollutant Monitor
OPSA-150
Instruction Manual
CODE:GZ0000551319

Table of Contents

Other manuals for horiba OPSA-150

Questions and Answers

Summary

Preface and Warranty

Preface Details

Introduces the manual and its purpose.

Warranty and Responsibility

Describes warranty terms and conditions.

Trademark Information

Lists registered trademarks.

Regulations

EU Regulations and Conformable Standards

Details conformity to standards.

Installation Environment and Disposal

Specifies installation environment and disposal info.

Certification Rules

FCC Rules

Compliance with FCC regulations.

Korea Certification

Certification information for Korea.

For Your Safety

Hazard Classification and Warning Symbols

Explains hazard symbols and their meanings.

Safety Precautions

Warnings and Cautions for Safe Operation

Lists specific safety instructions and warnings.

Product Handling Information

Operational Precautions

Guidelines for safe and effective product use.

Disposal of the Product

Instructions for product disposal.

Manual Information

Description in this Manual

Explains manual symbols.

Original Language and Related Documents

Notes origin and lists related manuals.

Product Overview

Introduction to the OPSA-150

Provides an overview of the OPSA-150 monitor.

Key Product Features

Lists key features of the OPSA-150.

Unit Description

Physical Components of the Unit

Describes the physical components of the unit.

Control Unit Components

Inside the Control Unit

Details components within the control unit.

Display Screen Details

Measurement Reading Display

Explains the measurement display screen.

Display Screen Examples

Item Selection and History Display Screens

Shows screens for item selection and history display.

Installation Guidance

Contact for Installation

Provides contact information for installation services.

Conditions for Installation

Lists environmental and site requirements for installation.

Installation Method

Unit Assembly and Base Securing

Details the physical assembly steps.

Piping Configuration

Piping Sockets and Diameter Specifications

Specifies pipe connections and sizes.

Piping Configuration Notes

Piping Diameter and Gradient Guidelines

Additional notes on piping diameter and gradient.

Wiring and Connections

Grounding and Power Supply

Details electrical grounding and power connections.

Signal Line Connections

Covers signal cable connections.

Unit Wiring Procedures

Analyzer to Control Unit Wiring

Describes connecting the analyzer and control units.

Float Switch Cable Connection

Details connecting the float switch cable.

Operation Procedures

Preparation for Operation

Steps before starting operation.

Starting the Unit

Initial Power-On and Setup Steps

Steps for powering on and initial setup.

Shutting Down and Restarting

Unit Shutdown Procedures

How to turn off the unit.

Unit Restart Procedures

How to turn on the unit again.

Calibration Procedures

Calibration Pattern and Frequency

Defines calibration frequency and order.

Calibration Notes and Best Practices

Important Calibration Guidelines

Provides crucial notes for calibration.

Calibration Screen Navigation

Accessing Calibration Menus

Explains how to access calibration menus.

UV;VIS Calibration

Preparing Calibration Solutions

Details how to prepare calibration solutions.

Calibration Solution Handling

Ampoule Handling and Dilution Guide

Instructions for handling calibration ampoules.

UV Calibration Solution Preparation

Acid Potassium Phthalate Solution Prep

Step-by-step guide for UV calibration solution preparation.

Common Zero Calibration

Zero Calibration Preparation and Steps

Steps for common zero calibration.

Performing Common Zero Calibration

Cell Cleaning and Zero Value Setting

Details cell cleaning and zero value setting.

Completing Zero Calibration

Finalizing Zero Calibration Process

Steps to finish the zero calibration process.

Common Span Calibration

Span Calibration Preparation and Steps

Steps for common span calibration.

Performing Span Calibration

Setting Span Value for Calibration

Details entering span values.

Finalizing Span Calibration

Completing Span Calibration Steps

Steps to finish the span calibration process.

Individual UV Span Calibration

UV Span Calibration Prep and Steps

Steps for individual UV span calibration.

Performing Individual UV Span Calibration

Setting Individual UV Span Value

Details entering individual UV span values.

Finalizing Individual UV Span Calibration

Completing UV Span Calibration Process

Steps to finish the UV span calibration process.

Turbidity Span Calibration

Preparing TURB Calibration Solutions

How to prepare TURB calibration solutions.

TURB Calibration Solution Preparation

Polystyrene Latex and Kaolin Solutions

Details specific TURB calibration solutions.

Performing TURB Span Calibration

TURB Calibration Prep and Steps

Steps for TURB span calibration.

Finalizing TURB Span Calibration

Setting TURB Span Value

Details entering TURB span values.

Completing TURB Calibration

Finalizing TURB Calibration Steps

Steps to finish the TURB span calibration process.

Device Functions Overview

Measurement Screen and Function Summary

Describes measurement screens and lists functions.

Maintenance Functions

Navigating Maintenance Screens

Explains how to access maintenance menus.

Maintenance Settings

Signal Allocation Configuration

Configures output terminals for signals.

Signal Allocation Details

Output Signal Terminal Assignments

Specifies how output signals are allocated.

Signal Input Configuration

Setting Signal Input Parameters

Configures how the unit receives external signals.

Output Settings

Analog Output Level Configuration

Sets the analog output signal level.

Output Settings During Operation

Setting Preset Output Values

How to set preset values for output.

Output Condition Settings

Alarm Discrimination and Minus Display Config

Configures alarm delay and minus display.

System Time and Display Settings

Time Adjustment Procedure

How to set the unit's internal clock.

LCD Setting Configuration

Configures backlight and brightness.

Panel and Maintenance Modes

Touch Panel Adjustment

Adjusts touch panel for abnormal function.

Maker Maintenance Mode

For service representatives only.

Measurement Setting Configuration

UV;VIS;COD;TURB Measurement Parameters

Table of measurement parameters.

Setting Measurement Ranges

Configuring Measurement Ranges for Components

How to set measurement ranges for components.

Setting Decimal Places

Configuring Decimal Places for Components

How to set decimal places for readings.

Setting Measurement Units

Configuring Units for UV, VIS, and UV-VIS

How to set measurement units.

Turbidity Correction Factor

Setting the Turbidity Correction Factor

How to set the turbidity correction factor.

Conversion Factor Settings

Setting COD and TURB Conversion Factors

Configures conversion factors.

Configuring Conversion Factors

Setting a and b Values for Factors

Details setting 'a' and 'b' for factors.

Finalizing Conversion Factor Setup

Entering a and b Values

How to input 'a' and 'b' values.

MAX Alarm Value Settings

Configuring High Alarm Limits for COD;TURB

Sets upper alarm limits for COD/TURB.

MIN Alarm Value Settings

Configuring Low Alarm Limits for COD;TURB

Sets lower alarm limits for COD/TURB.

Turbidity Unit Setting

Configuring TURB Measurement Units

How to set units for turbidity.

Maintenance Actions

Wiper Motor and UV Lamp Control

Controls wiper motor and UV lamp.

Maintenance Checks

Unit Information and ID Setting

Displays unit info and allows ID setting.

Input;Output and Analog Checks

External Input;Output Check

Checks external unit connections.

Analog Input Check

For service reps, checks analog input.

Analog Output Check

Verifying Analog Output Signal

Checks analog output signal.

Data Management

Data Screen Overview

Introduces data checking options.

Log Data Operations

Viewing Logged Measurement Data

How to view logged measurement data.

Log Data Management

Deleting Log Data Records

How to delete logged data.

Graph Display

Displaying Measurement Data Graphs

How to display data graphically.

Graph Display Settings

Adjusting Graph Axes and Time Range

How to change graph display parameters.

Calibration Report Review

Checking Calibration History Reports

How to view past calibration reports.

Calibration Report Management

Deleting Calibration Reports

How to delete calibration reports.

CF Card Data Transfer

Saving Data to CF Card

How to transfer data to a CF card.

CF Card Initialization

Formatting the CF Card

How to initialize/format the CF card.

Alarm System Overview

Checking Current Alarms

How to view active alarms.

Alarm Control

Stopping Active Alarms

How to stop or silence alarms.

Alarm History Management

Reviewing and Deleting Alarm History

How to view and clear alarm records.

External Input and Output

Terminal Diagram of Input and Output

Shows the layout of I/O terminals.

Analog Output Configuration

Analog Output Ranges and Terminal Allocation

Details output ranges and terminal assignments.

Contact Input and Output Details

Contact Output Specifications and Timing

Describes contact output functions and timing.

Contact Output Terminal Allocations

Contact Output Terminal Assignments

Lists terminal numbers for outputs.

Contact Input Configuration

Contact Input Specifications and Timing

Describes contact input functions and timing.

Serial Communication (RS-232 C)

Transmission Format and Cable Specifications

Details RS-232C settings and cable info.

CF Card Data Storage

Folder Configuration and Data File Types

How data is organized on the CF card.

Data File Information

CSV Data Format and Labels

Explains CSV data structure.

Hexadecimal to Binary Conversion Table

Table for converting hex to binary.

Data Status and Alarms

Data Status Bit Definitions (*1)

Explains bits for data status.

Data Alarm Bit Definitions (*2)

Explains bits for data alarms.

Data File Types

Maintenance Schedule

Contact for Maintenance Services

Information on contacting for service.

Recommended Maintenance Items and Cycles

Lists maintenance tasks and cycles.

Periodic Maintenance Tasks

Sampling Unit Maintenance Procedures

Maintenance for the sampling unit.

Analyzer Unit Maintenance

Cleaning the Measuring Cell

Steps for cleaning the measuring cell.

Measuring Cell Cleaning Process

Wiper Cleaning and Calibration Steps

Final steps for cell cleaning and calibration.

Wiper Blade Maintenance

Inspecting and Replacing Wiper Blades

How to replace wiper blade rubber.

Wiper Blade Replacement Procedure

Finalizing Wiper Blade Replacement

Steps after replacing wiper blades.

Desiccant Agent Replacement (Upper Case)

Replacing Upper Case Desiccant and Seals

Steps for replacing desiccant and seals.

Desiccant Agent Replacement (Measuring Cell)

Replacing Measuring Cell Desiccant

Steps for replacing cell desiccant.

Measuring Cell Desiccant Replacement Process

Cell Packing and Inspection Steps

Steps for cell packing and final inspection.

Finalizing Measuring Cell Desiccant Replacement

Reassembly and Calibration Steps

Steps for reassembly and calibration.

Sampling Unit Cleaning

Cleaning Overflow and Measuring Tanks

Steps to clean tanks and piping.

Inner Tank Removal and Cleaning

Removing and Cleaning the Inner Tank

Steps to remove and clean the inner tank.

Accessories and Spare Parts

List of Included Accessories

Lists included accessories.

List of Available Spare Parts

Lists available spare parts.

Troubleshooting Guide

Status and Operation Tables

Tables of unit status and operations.

Alarm and Operation Tables

Tables of alarm conditions and operations.

Alarm and Operation Summary

Alarm Conditions and Indicators

Continues table of alarm states.

Alarm Occurrence Conditions

Detailed Alarm Trigger and Clear Conditions

Explains when alarms trigger and clear.

Alarm Cause and Solution

Common Alarms and Troubleshooting Steps

Lists causes and solutions for common alarms.

Calibration Alarm Troubleshooting

UV;VIS Calibration Alarm Causes;Measures

Troubleshooting for UV/VIS calibration alarms.

COD and TURB Alarm Troubleshooting

COD Alarm Causes and Measures

Troubleshooting for COD alarms.

TURB Alarm Troubleshooting

TURB Alarm Causes and Measures

Troubleshooting for TURB alarms.

Reference Data Overview

OPSA-150 General Specifications

Lists general specifications.

OPSA-150 Technical Specifications

I;O, Communication, and Power Specifications

Details I/O, communication, and power specifications.

Physical and Environmental Specifications

Details physical and environmental specifications.

Piping Flow Chart

Diagram of Piping Configuration

Visual representation of piping.

Measurement Principle

Rotary Cell Length Modulation Method

Explains the core measurement principle.

Optical and Turbidity Compensation Methods

Explains compensation methods.

Measurement Methods and Factor Calculation

TURB Measurement Method

Details the TURB measurement process.

Calculating the COD Conversion Factor

Formula for calculating COD conversion factor.

Summary

Preface and Warranty

Preface Details

Introduces the manual and its purpose.

Warranty and Responsibility

Describes warranty terms and conditions.

Trademark Information

Lists registered trademarks.

Regulations

EU Regulations and Conformable Standards

Details conformity to standards.

Installation Environment and Disposal

Specifies installation environment and disposal info.

Certification Rules

FCC Rules

Compliance with FCC regulations.

Korea Certification

Certification information for Korea.

For Your Safety

Hazard Classification and Warning Symbols

Explains hazard symbols and their meanings.

Safety Precautions

Warnings and Cautions for Safe Operation

Lists specific safety instructions and warnings.

Product Handling Information

Operational Precautions

Guidelines for safe and effective product use.

Disposal of the Product

Instructions for product disposal.

Manual Information

Description in this Manual

Explains manual symbols.

Original Language and Related Documents

Notes origin and lists related manuals.

Product Overview

Introduction to the OPSA-150

Provides an overview of the OPSA-150 monitor.

Key Product Features

Lists key features of the OPSA-150.

Unit Description

Physical Components of the Unit

Describes the physical components of the unit.

Control Unit Components

Inside the Control Unit

Details components within the control unit.

Display Screen Details

Measurement Reading Display

Explains the measurement display screen.

Display Screen Examples

Item Selection and History Display Screens

Shows screens for item selection and history display.

Installation Guidance

Contact for Installation

Provides contact information for installation services.

Conditions for Installation

Lists environmental and site requirements for installation.

Installation Method

Unit Assembly and Base Securing

Details the physical assembly steps.

Piping Configuration

Piping Sockets and Diameter Specifications

Specifies pipe connections and sizes.

Piping Configuration Notes

Piping Diameter and Gradient Guidelines

Additional notes on piping diameter and gradient.

Wiring and Connections

Grounding and Power Supply

Details electrical grounding and power connections.

Signal Line Connections

Covers signal cable connections.

Unit Wiring Procedures

Analyzer to Control Unit Wiring

Describes connecting the analyzer and control units.

Float Switch Cable Connection

Details connecting the float switch cable.

Operation Procedures

Preparation for Operation

Steps before starting operation.

Starting the Unit

Initial Power-On and Setup Steps

Steps for powering on and initial setup.

Shutting Down and Restarting

Unit Shutdown Procedures

How to turn off the unit.

Unit Restart Procedures

How to turn on the unit again.

Calibration Procedures

Calibration Pattern and Frequency

Defines calibration frequency and order.

Calibration Notes and Best Practices

Important Calibration Guidelines

Provides crucial notes for calibration.

Calibration Screen Navigation

Accessing Calibration Menus

Explains how to access calibration menus.

UV;VIS Calibration

Preparing Calibration Solutions

Details how to prepare calibration solutions.

Calibration Solution Handling

Ampoule Handling and Dilution Guide

Instructions for handling calibration ampoules.

UV Calibration Solution Preparation

Acid Potassium Phthalate Solution Prep

Step-by-step guide for UV calibration solution preparation.

Common Zero Calibration

Zero Calibration Preparation and Steps

Steps for common zero calibration.

Performing Common Zero Calibration

Cell Cleaning and Zero Value Setting

Details cell cleaning and zero value setting.

Completing Zero Calibration

Finalizing Zero Calibration Process

Steps to finish the zero calibration process.

Common Span Calibration

Span Calibration Preparation and Steps

Steps for common span calibration.

Performing Span Calibration

Setting Span Value for Calibration

Details entering span values.

Finalizing Span Calibration

Completing Span Calibration Steps

Steps to finish the span calibration process.

Individual UV Span Calibration

UV Span Calibration Prep and Steps

Steps for individual UV span calibration.

Performing Individual UV Span Calibration

Setting Individual UV Span Value

Details entering individual UV span values.

Finalizing Individual UV Span Calibration

Completing UV Span Calibration Process

Steps to finish the UV span calibration process.

Turbidity Span Calibration

Preparing TURB Calibration Solutions

How to prepare TURB calibration solutions.

TURB Calibration Solution Preparation

Polystyrene Latex and Kaolin Solutions

Details specific TURB calibration solutions.

Performing TURB Span Calibration

TURB Calibration Prep and Steps

Steps for TURB span calibration.

Finalizing TURB Span Calibration

Setting TURB Span Value

Details entering TURB span values.

Completing TURB Calibration

Finalizing TURB Calibration Steps

Steps to finish the TURB span calibration process.

Device Functions Overview

Measurement Screen and Function Summary

Describes measurement screens and lists functions.

Maintenance Functions

Navigating Maintenance Screens

Explains how to access maintenance menus.

Maintenance Settings

Signal Allocation Configuration

Configures output terminals for signals.

Signal Allocation Details

Output Signal Terminal Assignments

Specifies how output signals are allocated.

Signal Input Configuration

Setting Signal Input Parameters

Configures how the unit receives external signals.

Output Settings

Analog Output Level Configuration

Sets the analog output signal level.

Output Settings During Operation

Setting Preset Output Values

How to set preset values for output.

Output Condition Settings

Alarm Discrimination and Minus Display Config

Configures alarm delay and minus display.

System Time and Display Settings

Time Adjustment Procedure

How to set the unit's internal clock.

LCD Setting Configuration

Configures backlight and brightness.

Panel and Maintenance Modes

Touch Panel Adjustment

Adjusts touch panel for abnormal function.

Maker Maintenance Mode

For service representatives only.

Measurement Setting Configuration

UV;VIS;COD;TURB Measurement Parameters

Table of measurement parameters.

Setting Measurement Ranges

Configuring Measurement Ranges for Components

How to set measurement ranges for components.

Setting Decimal Places

Configuring Decimal Places for Components

How to set decimal places for readings.

Setting Measurement Units

Configuring Units for UV, VIS, and UV-VIS

How to set measurement units.

Turbidity Correction Factor

Setting the Turbidity Correction Factor

How to set the turbidity correction factor.

Conversion Factor Settings

Setting COD and TURB Conversion Factors

Configures conversion factors.

Configuring Conversion Factors

Setting a and b Values for Factors

Details setting 'a' and 'b' for factors.

Finalizing Conversion Factor Setup

Entering a and b Values

How to input 'a' and 'b' values.

MAX Alarm Value Settings

Configuring High Alarm Limits for COD;TURB

Sets upper alarm limits for COD/TURB.

MIN Alarm Value Settings

Configuring Low Alarm Limits for COD;TURB

Sets lower alarm limits for COD/TURB.

Turbidity Unit Setting

Configuring TURB Measurement Units

How to set units for turbidity.

Maintenance Actions

Wiper Motor and UV Lamp Control

Controls wiper motor and UV lamp.

Maintenance Checks

Unit Information and ID Setting

Displays unit info and allows ID setting.

Input;Output and Analog Checks

External Input;Output Check

Checks external unit connections.

Analog Input Check

For service reps, checks analog input.

Analog Output Check

Verifying Analog Output Signal

Checks analog output signal.

Data Management

Data Screen Overview

Introduces data checking options.

Log Data Operations

Viewing Logged Measurement Data

How to view logged measurement data.

Log Data Management

Deleting Log Data Records

How to delete logged data.

Graph Display

Displaying Measurement Data Graphs

How to display data graphically.

Graph Display Settings

Adjusting Graph Axes and Time Range

How to change graph display parameters.

Calibration Report Review

Checking Calibration History Reports

How to view past calibration reports.

Calibration Report Management

Deleting Calibration Reports

How to delete calibration reports.

CF Card Data Transfer

Saving Data to CF Card

How to transfer data to a CF card.

CF Card Initialization

Formatting the CF Card

How to initialize/format the CF card.

Alarm System Overview

Checking Current Alarms

How to view active alarms.

Alarm Control

Stopping Active Alarms

How to stop or silence alarms.

Alarm History Management

Reviewing and Deleting Alarm History

How to view and clear alarm records.

External Input and Output

Terminal Diagram of Input and Output

Shows the layout of I/O terminals.

Analog Output Configuration

Analog Output Ranges and Terminal Allocation

Details output ranges and terminal assignments.

Contact Input and Output Details

Contact Output Specifications and Timing

Describes contact output functions and timing.

Contact Output Terminal Allocations

Contact Output Terminal Assignments

Lists terminal numbers for outputs.

Contact Input Configuration

Contact Input Specifications and Timing

Describes contact input functions and timing.

Serial Communication (RS-232 C)

Transmission Format and Cable Specifications

Details RS-232C settings and cable info.

CF Card Data Storage

Folder Configuration and Data File Types

How data is organized on the CF card.

Data File Information

CSV Data Format and Labels

Explains CSV data structure.

Hexadecimal to Binary Conversion Table

Table for converting hex to binary.

Data Status and Alarms

Data Status Bit Definitions (*1)

Explains bits for data status.

Data Alarm Bit Definitions (*2)

Explains bits for data alarms.

Data File Types

Maintenance Schedule

Contact for Maintenance Services

Information on contacting for service.

Recommended Maintenance Items and Cycles

Lists maintenance tasks and cycles.

Periodic Maintenance Tasks

Sampling Unit Maintenance Procedures

Maintenance for the sampling unit.

Analyzer Unit Maintenance

Cleaning the Measuring Cell

Steps for cleaning the measuring cell.

Measuring Cell Cleaning Process

Wiper Cleaning and Calibration Steps

Final steps for cell cleaning and calibration.

Wiper Blade Maintenance

Inspecting and Replacing Wiper Blades

How to replace wiper blade rubber.

Wiper Blade Replacement Procedure

Finalizing Wiper Blade Replacement

Steps after replacing wiper blades.

Desiccant Agent Replacement (Upper Case)

Replacing Upper Case Desiccant and Seals

Steps for replacing desiccant and seals.

Desiccant Agent Replacement (Measuring Cell)

Replacing Measuring Cell Desiccant

Steps for replacing cell desiccant.

Measuring Cell Desiccant Replacement Process

Cell Packing and Inspection Steps

Steps for cell packing and final inspection.

Finalizing Measuring Cell Desiccant Replacement

Reassembly and Calibration Steps

Steps for reassembly and calibration.

Sampling Unit Cleaning

Cleaning Overflow and Measuring Tanks

Steps to clean tanks and piping.

Inner Tank Removal and Cleaning

Removing and Cleaning the Inner Tank

Steps to remove and clean the inner tank.

Accessories and Spare Parts

List of Included Accessories

Lists included accessories.

List of Available Spare Parts

Lists available spare parts.

Troubleshooting Guide

Status and Operation Tables

Tables of unit status and operations.

Alarm and Operation Tables

Tables of alarm conditions and operations.

Alarm and Operation Summary

Alarm Conditions and Indicators

Continues table of alarm states.

Alarm Occurrence Conditions

Detailed Alarm Trigger and Clear Conditions

Explains when alarms trigger and clear.

Alarm Cause and Solution

Common Alarms and Troubleshooting Steps

Lists causes and solutions for common alarms.

Calibration Alarm Troubleshooting

UV;VIS Calibration Alarm Causes;Measures

Troubleshooting for UV/VIS calibration alarms.

COD and TURB Alarm Troubleshooting

COD Alarm Causes and Measures

Troubleshooting for COD alarms.

TURB Alarm Troubleshooting

TURB Alarm Causes and Measures

Troubleshooting for TURB alarms.

Reference Data Overview

OPSA-150 General Specifications

Lists general specifications.

OPSA-150 Technical Specifications

I;O, Communication, and Power Specifications

Details I/O, communication, and power specifications.

Physical and Environmental Specifications

Details physical and environmental specifications.

Piping Flow Chart

Diagram of Piping Configuration

Visual representation of piping.

Measurement Principle

Rotary Cell Length Modulation Method

Explains the core measurement principle.

Optical and Turbidity Compensation Methods

Explains compensation methods.

Measurement Methods and Factor Calculation

TURB Measurement Method

Details the TURB measurement process.

Calculating the COD Conversion Factor

Formula for calculating COD conversion factor.

horiba OPSA-150 Specifications

General IconGeneral
Brandhoriba
ModelOPSA-150
CategoryMonitor
LanguageEnglish