horsch LEEB PT 280 - User Manual

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OPERATING INSTRUCTIONS

LEEB PT 280

80910205

04/2015

Main Page

Default Chapter9
- Table of Contents9
1 Product Description16
- Overview16
- Fluid Circuit in Crop Protection Sprayer17
- Traffic Compliant Equipment18
- Safety and Protective Features19
- Intended Use20
- Intended Equipment of the Self-Propelled Crop Protection Sprayer20
- Consequential Damage21
- Effects When Using Certain Crop Protection Products21
- Danger Zones and Danger Points21
- Technical Data of Vehicle22
- Technical Data of Vehicle and Attachment24
- Tyres25
2 Safety26
- Identification of Notes in the Operating Instructions26
- Representation of Safety Symbols26
- Qualification and Training or Personnel27
- Operator's Workplace27
- Danger Caused by Failing to Comply with the Safety Regulations27
- Safety-Conscious Working27
- Safety Regulations for the Operator28
  - Safety Regulations and Accident Prevention Instructions28
- Hitching and Unhitching a Trailer29
- Using the Machine29
- Changing Equipment30
- Transporting the Machine30
  - Hydraulic System30
- Electric System31
- Battery31
- Cooling System31
- Hitched up Machines (Trailer)32
- Brake System32
- Pneumatic Brake System32
- Tyres32
  - Self-Propelled Working Machine32
- Automatic Steering33
- Working Implements33
  - Crop Protection Sprayer Operation33
- Maintenance34
- Emergency Exit35
- Loading and Unloading35
- Unauthorized Conversion and Manufacture of Spare Parts35
- Impermissible Kinds of Operation35
- Spare and Wear Parts as Well as Auxiliary Materials35
- Cleaning and Waste Disposal35
- Work in the Vicinity of High-Voltage Power Lines36
- Phone and Radio Equipment36
- Dangers Caused by Residual Energy36
- Organizational Measures36
- Safety Notes on the Machine37
- Warning Signs on Working Implement37
- Position of Safety Stickers on the Machine38
  - Order-No. and Explanations on Safety Stickers40
3 Operating Controls45
- Overview45
- Switch Console45
- Console Switch and Control Lamps46
- Travel System Enable Switch46
  - Parking Brake Enable Switch47
- Rear Axle Steering Enable Switch47
- Enable Switch for Synchronized or All-Wheel Steering47
- Crabwalk Steering Enable Switch47
- Keypad Console48
- Control Lamps48
- Electrical Vehicle Socket Outlets48
- Ignition Lock49
- Quick Stop Button49
- Cigarette Lighter49
- Engine Fault Control Lamp49
- Charge Control Lamps49
- Multi-Function Lever50
- Roof Console52
- Switch Group in Roof Console52
- Steering Column and Pedals53
- Applying the Service Brake54
- Horn54
- Indicator Switch54
- Travel Light54
- Headlight Flasher54
- Climatronic / Heating55
- Operating Controls and Display Elements55
- Operation56
- Switching the System on56
- Adjusting the Desired Cabin Temperature56
- Switching Air Conditioning Operation on / off57
- Switching REHEAT Operation on / off57
- Manual Adjustment of Evaporator Fan Speed58
- Switching the Temperature Display over to ° Fahrenheit58
- Output of Faults in the Display59
- Warning Devices and Monitors60
- Engine Fault Control Lamp60
- Charge Control Lamps60
- Info Terminal61
- Information Area62
- Road Travel (Trac Side)62
- Field Operation (Sprayer Side)62
- Function Range63
- Settings63
- Settings Auto Turn63
- Settings64
- Sub-Menu Determination of Radar Pusles64
- Sub-Menu for Fault Rectification64
- Autoturn64
- Fault in Exhaust Gas After-Treatment65
- Warning Messages65
- Warnings Display Terminal66
4 Illumination67
- Direction Indicator, Hazard Light and Brake Light67
- Parking Light68
- Dimmed Headlight68
- Reversing Light68
- Working Head Lights69
- Night-Light70
- Rotating Beacon70
5 Cabin71
- Access Ladder to Driver's Cabin71
- Open Cabin Door71
- Air-Cushioned Comfort Seat72
- Right Armrest73
- Steering Column Adjustment74
- Stowage Facility for Operating Instructions, First Aid Box and Warning Triangle74
- Instructor's Seat75
- Inside Rear View Mirror75
- Cooling Box75
- Sun Visor75
- Outside Rear View Mirror76
- Emergency Exit76
- Front Windscreen Wiper77
- Front Windscreen Washer System77
- Adjustable Air Nozzles77
- Radio Installation77
6 Inspection before Start-Up78
- Daily Inspections78
- Dirt Deposits in the Engine Compartment78
- Engine Oil Level78
- Fuel and Adblue Level78
- Hydraulic Oil Level79
- Engine Coolant - Control79
- After Longer Periods of Rest79
- Tyres79
- Inspections Inside the Cabin79
7 Commissioning80
- Check Suitability of Trac80
- Securing the Trac against Unintended Starting and Rolling81
8 Engine Operation83
- Running the Engine in83
- Before Starting the Engine83
- Prerequisites for Starting the Engine84
- Switching the Ignition on85
- Starting the Engine85
- Engine Fault Control Lamp86
- Charge Control Lamps86
- Starter Batteries and Vehicle Battery86
- Shutting the Engine down87
- Stalling the Engine87
- In Case of Cold Weather87
9 Driving and Transportation88
- General Notes on Driving88
- Starting the Engine88
- Braking88
- Foot Brake (Road Travel)88
- Parking Brake Enable Switch88
- Driving and Steering89
- Manual Front Axle Steering89
- Adjustment of Steering Type, Release of Rear Axle Steering89
- All-Wheel Steering Via Console Switch90
- Crabwalk90
- All-Wheel Steering Via Foot Switch (Jog Mode for Headland)90
- Differential Lock Via Foot Switch (Jog Mode)90
- Forward / Backward Travel91
- Various Travel Modes92
- Setting Function Travel Mode I Travel Lever / Pedal92
- Setting Function Travel Mode II Pedal93
- Setting Function Travel Mode III V Auto93
- Adjusting the Acceleration Characteristic94
- Tempomat94
- Avoiding Overheating of the Hydrostatic System95
- Transport Travels / Notes on Transport96
- Spray Boom in Transport Position97
- Towing98
- Emergency Releasing of Parking Brake98
  - Adjusting the Parking Brake98
- Towing Device (Optional)99
10 Design and Function of the Crop Protection Sprayer101
- Fluid Circuit PT101
- Commander-Box Control Unit102
- Suction Side102
- Pressure Side102
- Filling102
- Outside Cleaning102
- Illuviation Valve103
- Hand-Wash Fresh Water Tank104
- Spraying Pump105
- Piston Diaphragm Pump105
- Filling Pump (Optional)106
- Suction Filter106
- Pressure Filter106
- Agitator106
- Filling Level Gauge Tank-Control106
- Filter107
- Nozzle Filter (Optional)107
- Outside Washing Facility (Optional)108
- Transport, Document and Safety Container109
- Tank Installation, General109
- Fresh Water Tank109
- Suction Connection for Filling the Wash Container110
11 Design and Function of the Spraying Boom111
- Overview111
- Folding and Unfolding the Spraying Boom111
- Boom Folding Variants113
- Adjusting the Spraying Height113
- Folding Boom Control114
- Distance Control114
- Boomcontrol Pro114
- Boom Interlock / Slope Compensation115
- Unlocking / Locking the Transport Lock115
- Transport Lock for Boom Rest115
- Collision Protection116
- Spraying Line116
- Circulation System116
- Cleaning Nozzle Tube + Nozzles117
- Technical Data117
- CCS - Continuous Inside Cleaning (Continuous Cleaning System)117
- Nozzle Body118
- Single Nozzle Body with Pneumatic Control Valve118
- Multiple Nozzle Body Manual 3-Fold118
- Multiple Nozzle Body Pneumatic119
- Edge Nozzles Electric119
- Assembling the Nozzle119
- Disassembling the Diaphragm Valve in Case of Dripping Nozzles120
- Liquid Fertiliser Operation120
12 Using the Sprayer121
- Preparing for Spraying122
- Preparing the Wash123
- Calculating Filling and Refilling Quantities124
- Filling Tables for Remnant Areas125
- Filling with Water126
- Filling the Wash Container through the Filler Opening127
- Filling the Wash Container through the Filler Connection128
- Feeding Function128
- Filling the Fresh Water Tank128
- Flushing in Preparations129
- Flushing in Liquid Preparations During Filling130
- Flushing in Liquid Preparations with Full or Partly Filled Wash Container130
- Flushing in Powdery Preparations and Carbamide131
- Flushing in with ECOFILL (Optional)131
- Pre-Cleaning the Canister with Wash132
- Pre-Cleaning the Canister with Rinsing Water132
- Spraying133
  - Special Notes on Spraying133
- Spraying Wash134
- Spraying135
- Windward Drift Reduction Measures136
- Spraying with 25Cm Nozzle Spacing and Reduced Distance to the Target Area136
- Residual Quantities137
- Disposal of Residual Quantities137
- Diluting Residual Quantities in the Wash Container and Spraying137
  - Of the Diluted Residual Quantity at the End of the Spraying Operation137
- Use of Hand-Wash Fresh Water Tank139
- Troubleshooting140
13 Cleaning, Service and Maintenance of the Crop Protection Sprayer141
- Cleaning142
- CCS - Continuous Inside Cleaning (Continuous Cleaning System)144
- Cleaning the Sprayer with the Tank Empty144
- Cleaning the Sprayer with the Tank Full144
  - Cleaning Tank and Outside of Sprayer145
- Nozzle Cleaning with Compressed Air146
- Cleaning the Suction Filter146
- Cleaning the Pressure Filter146
14 Maintenance and Care of Carrier Vehicle147
- Engine Maintenance147
- Dirt Deposits in the Engine Compartment147
- Engine Oil Level147
- Engine Oil and Filter Change147
- Fuel Prefilter Change148
- Replacing the Fuel Filter Element148
- Fuel / Adblue148
- Filling in Fuel /Adblue149
- Gauge for Fuel and Adblue150
  - Engine Coolant150
- Engine Coolant - Control151
- Cleaning the Cooling System151
- Air Filter152
- Cleaning the Air Filter152
- Maintenance - Hydraulics154
- Identification of Hydraulic Hoses155
- Maintenance Intervals155
- Inspection Criteria for Hydraulic Hoses155
- Assembly and Disassembly of Hydraulic Hoses155
  - Travel System/Hydraulic Pumps157
- Hydraulic Valve Block158
  - LS-Shut-Off Valve160
- Hydraulic Oil161
- List of Hydraulic Oils for the Hydraulic System161
- Hydraulic Oil Level162
- Replacing the Hydraulic Oil Filter162
- Cleaning the Hydraulic Oil Cooler163
- Manual Transmission163
- PTO-Centralizer164
  - Axles166
- Maintenance of Planetary Gear Unit167
- Maintenance of Differential Gear167
- Parking Brake Adjustment168
- Tyre Inspection and Service169
- Tyre Pressure169
- Mounting Tyres169
  - Fastening of Wheels170
- Belt Drives171
- Generators / Air Conditioning Condenser/ Coolant Pump171
- Draining the Compressed Air System171
- Windscreen Washing System171
15 Tilting the Tank Installation172
16 Maintenance - Carrier Vehicle Electrics174
- Technical Data of Electric Systems174
- Maintenance-Free Batteries174
- Assisted Starting174
- Battery - Danger in Handling174
- Cleaning the Battery175
- Installing Batteries and Connecting with Correct Polarity175
- Three-Phase Alternator175
- Starter176
- Maintenance of Lighting System176
- Fuses / Relays177
- Overview of Cabin-Mounted PCB177
- Fuses ISO-BUS Interface178
- Cabin-Mounted PCB Cabin Roof178
- Cabin-Mounted PCB Overview Cabin Roof179
17 Maintenance - Air Conditioning and Heating180
- Special Safety Notes180
- Components of the Air Conditioning System180
- Refrigerant Data Sheet R 134A (Excerpt)181
- Technical Data181
- Refrigerant182
- Pressure Switch182
- Fresh Air Filter (Cabin)183
- Checking the Condenser183
- Collector / Dryer184
- Check State of Refrigerant and Filling Quantity184
18 Storage185
- At the End of the Spraying Season185
- Drainage of Pumps - Sprayer/Tank185
- Drainage of Wash Container185
- Drainage of Sprayer Pump185
- Drainage of Fresh Water Tank186
- Drainage of Piston Diaphragm Pump with Suction Filter186
- Wintering of Sprayer System186
- Wintering of High-Pressure Cleaner187
- At the End of the Spraying Season - Engine Area187
- Before the New Season187
19 Lubrication Plan - Periodic Maintenance189
- Maintenance During the Running-In Period189
- Every 10 Operating Hours189
- Until the First 50 Operating Hours Have Been Reached189
- After the First 100 Operating Hours189
- Every 500 Operating Hours190
- Every 1000 Operating Hours or 1X Per Year190
- As Required190
- Annually190
  - Electric Lighting System, Replacement of Bulbs191
  - Screw Tightening Torques191
- Lubrication Instructions192
- Operating Materials Carrier Vehicle193
- Periodic Maintenance of Crop Protection Sprayer194
- Lubrication Plan Overview Carrier Vehicle196
- Lubrication Plan Overview Crop Protection Sprayer198
- Lubrication Points Folding Boom Tower and Middle Section198
  - Lubrication Points Folding Boom 5-Pieces199
- Lubrication Points Folding Boom 7-Pieces200
- Lubrication Points Folding Boom Optional Equipment Boomcontrol201
- Servicing the Lifting Ropes201
- Flow Meter Calibration202
- Notes on Crop Protection Sprayer Inspection202
20 Waste Disposal of the Crop Protection Sprayer203
21 Spraying Table204
- Spraying Table for 3-Jet Nozzles209
- Spraying Table for 5-Hole Nozzles210
- Spraying Table for 7-Hole Nozzles210
  - Spraying Table for FD-Nozzles212
  - Conversion Table for Spraying Liquid Fertiliser215

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horsch LEEB PT 280 Specifications

General

Brand	horsch
Model	LEEB PT 280
Category	Paint Sprayer
Language	English

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horsch LEEB PT 280 - User Manual

Table of Contents

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