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Hotronic XLP Series User Manual

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SYSTEMS CHECK HEAT SOCKS XLP SERIES
WELCOME TO HOTRONIC FOR 23/24!
Winter Season 23/24 Page 17
KEEPING FEET WARM & DRY!
© WINTERSTEIGER AG. All Rights Reserved USA CAN ENG
SYSTEMS CHECK
A) COLLECT ALL “MUST HAVE” ITEMS
Following tests CANNOT be performed properly without following MUST
HAVE items:
Known good Recharger.
Known good Battery Pack.
Known good Heat Sock.
Calibrated Infrared Thermometer.
NOTE: Using INFRARED THERMOMETER is a more accurate and consistent
method of detecting heat than fingertips. However, temperature readings
are significantly impacted by surrounding materials and ambient
temperatures. Therefore, temperature readings may or may not be
representative of temperatures attained in standardized testing conditions
used to determine published temperature ranges.
B) COLLECT ALL COMPONENTS
To perform Systems Check of complete Heat Socks XLP, ALL components of
same Heat Socks MUST be available at the same time (2 Battery Packs XLP, 1
Recharger XLP, and 2 Heat Socks XLP).
C) INSPECT ALL COMPONENTS
Visually inspect Recharger casing, Adapter Plug(s), Power Cords, and
Charging Cradles.
Visually inspect Battery Pack casing, Power Button, and 3 Snap
Connector.
Visually inspect Heat Sock and double cuff, 3 Snap Connector, and
complete length of Heating Element from inside double cuff to ball of
foot and toe area.
Are all visual inspection points in proper physical
condition?
NOTE:
If, at any of the following steps, a failure in any given item is found, it is not
necessary to complete any of the remaining steps pertaining to that given
item.
1) RECHARGER: POWER TEST
Without Battery Packs attached, plug Recharger into known, good, live,
wall outlet.
Does Recharger small orange LED turn on?
Plug Recharger into outlet several times to confirm properly functioning
Recharger. Watch Recharger LED closely.
2) RECHARGER: POWER CORDS TEST
With positive Recharger orange LED confirmed and Recharger still
plugged into wall outlet, attach known good Battery Pack to each
Charging Cradle.
Does recharging process begin after all Heat Setting
LEDs flash semi-quickly for 2 seconds?
See 3rd bullet and chart under point 4.
3) BATTERY PACK: POWER BUTTON TEST
Briefly press-and-release Power Button several times.
Does Power Button PHYSICALLY function properly?
Power Button should compare similarly in physical function to Power
Button on known good Battery Pack.
4) BATTERY PACK: RECHARGING PROCESS TEST
With known good Recharger plugged into outlet, attach each Battery
Pack to Charging Cradles.
Does recharging process begin after all Heat Setting
LEDs flash semi-quickly for 2 seconds?
Recharging process begins when any one of following LED scenarios
(see chart below) is displayed after all Heat Setting LEDs flash semi-
quickly for 2 seconds.
If all Heat Setting LEDs continue to flash semi-quickly after 2 seconds,
see “MALFUNCTIONS AND SPECIAL FUNCTIONS”.
Charge Status
LED Status
0 25 % charged
1
st
LED slowly flashes red
25 50 % charged
1
st
LED lights up red, 2
nd
LED slowly flashes red
50 75 % charged
1
st
and 2
nd
LEDs light up red, 3
rd
LED slowly flashes red
75 99 % charged
1
st
, 2
nd
and 3
rd
LEDs light up red, 4
th
LED slowly flashes red
100 % charged
4
th
LED lights up green
5) BATTERY PACK: SETTINGS TEST
With known good Recharger still plugged into outlet and Battery Pack
still attached to Charging Cradle, recharge Battery Pack minimally for 2
minutes uninterrupted to ensure accurate test.
After minimum 2 minute recharge, remove Battery Pack from Charging
Cradle. With all LEDs off, turn Battery Pack ON to Setting 1, 2, 3, and 4
and then OFF by pressing-and-holding Power Button until all LEDs are
off.
Does Battery Pack Setting function properly?
Battery Pack MUST be recharged minimally for 2 minutes uninterrupted
for best test results.
Battery Pack MUST be removed from Charging Cradle during Settings
Test.
6) BATTERY PACK: HEAT TEST
With positive tests confirmed for Recharger and Battery Pack, and after
minimum 10 minute recharge or longer, remove Battery Pack from
Charging Cradle, connect known good Heat Sock onto Battery Pack,
turn Battery Pack to Setting 3, and then wait for several minutes.
Does Battery Pack generate heat in Heating Element
located in toe area of Heat Sock?
Use Infrared Thermometer to detect generated heat in toe area of Heat
Sock.
Battery Pack MUST be recharged minimally for 10 minutes
uninterrupted when using known good Heat Sock.
7) HEATING ELEMENT: HEAT TEST
Connect Heat Sock to known, good, fully recharged Battery Pack, turn
Battery Pack to Setting 3, and then wait several minutes.
Does Heating Element located in toe area of Heat Sock
generate heat?
8) BATTERY PACK: DURATION TEST
Recharge Battery Pack to 100% full charge (green LED light), remove
from Recharger, let rest for minimally 1 hour, turn to Setting 3, connect
to known good Heat Sock, and set external timer for minimum
published duration of Battery Pack XLP.
Reset external timer for subsequent 15 minute intervals as needed.
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Hotronic XLP Series Specifications

General IconGeneral
BrandHotronic
ModelXLP Series
CategoryPersonal Care Products
LanguageEnglish

Summary

Systems Check Procedure

Collect Must-Have Items

Ensures all required components (recharger, battery, sock, thermometer) are present for testing.

Collect All Components

Gathers all Heat Socks XLP components (2 batteries, 1 recharger, 2 socks) for a complete system check.

Inspect All Components

Visually checks recharger, battery pack, and heat sock for physical condition.

Recharger Power Test

Verifies the recharger's small orange LED turns on when plugged into a live outlet.

Recharger Power Cords Test

Confirms recharger power and proper connection of battery packs to charging cradles.

Battery Pack Power Button Test

Checks the physical operation of the battery pack's power button.

Battery Pack Recharging Process Test

Validates the battery pack's initial charging sequence and LED indicators.

Battery Pack Settings Test

Tests the functionality of battery pack settings after minimal recharge.

Battery Pack Heat Test

Confirms battery pack generates heat in the Heat Sock toe area using infrared thermometer.

Heating Element Heat Test

Verifies heat generation from the Heat Sock's heating element when connected to a charged battery.

Battery Pack Duration Test

Measures battery pack runtime against specified durations at Setting 3.

Battery Pack Maintenance Mode

Explains using the Hotronic Heat App for battery health checks and 'Age' value.

Systems Explained

Battery Pack Voltage Cut-Off System

Details the battery pack's automatic shutdown to prevent over-discharge at low voltage.

Malfunctions and Special Functions

Explains trickle charging, short circuit protection, and charging temperature issues.

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