HP Indigo Division Series - User Manual

HP Indigo Division Installation Instructions
filename: CA294-03070-00.doc page 1 of 153
Installation Manual
Purpose
To provide information and instructions for performing the installation of the HP Indigo press w3250.
Installation instruction details
Item Details
Objective
Modification available - performance/ Modification available -
reliability
Scope
HP Indigo press w3250
Document number
CA294-03070
Kit number
As per press
Date
13 Feb 07
Related ECO
N/A
Security level
HP confidential
Contents
Installation instruction details ...................................................................................................................1
Overview...................................................................................................................................................6
Warranty disqualifier.................................................................................................................................7
Quick reference checklist .........................................................................................................................8
General information................................................................................................................................17
How to use this manual.....................................................................................................................17
Packing list ........................................................................................................................................17
The alignment jig ...............................................................................................................................19
The parallel jig ...................................................................................................................................20
Prerequisites...........................................................................................................................................22
Estimated installation time......................................................................................................................22
Special skills ...........................................................................................................................................22
Special jigs and tools..............................................................................................................................22
Pre-installation procedure ......................................................................................................................23
Verifying site preparation...................................................................................................................23
Marking the pressroom floor for press components..........................................................................23
Unpacking the boxes.........................................................................................................................23
Procedure ...............................................................................................................................................24
Installing the electrical cabinets ........................................................................................................24
Installing the printing engines............................................................................................................24
Mounting the turnbar .........................................................................................................................44
Mounting the PE1..............................................................................................................................45
Leveling the printing engines ............................................................................................................46

Summary

Core Press Installation

Installing Electrical Cabinets

Installing Printing Engines

Mount and position the printing engines (PE1, PE2) onto the u-bases.

Mounting the Turnbar

Mounting the PE1

Leveling the Printing Engines

Ensure each printing engine is level to an accuracy of 0.0 ± 0.1 mm.

Aligning the Printing Engines

Horizontally align printing engines using a surveying tool for precise positioning.

Installing Ancillary Systems

Installing the ILP

Install the In-Line Primer (ILP), including stepping plates and rollers.

Installing the Unwinder

Power and Ancillary Systems Installation

Electrical and Network Connections

Electrical Cabling

Connecting Computers

Initial Power-Up and System Configuration

Initial Power-Up Procedures

Perform power-up tests and verify system voltages and circuit breakers.

Configuring Press Software

Testing and Calibration

Emergency Stop Tests

Verify the functionality of all emergency stop buttons and indicators.

Web Flow and ILP Priming Tests

Printing Engine Tests

Perform functional tests on ink pumps, systems, BIDs, and ITM elements.

Integration and Performance Testing

Conduct tests for inks, transfer pressure, BID pressure, and writing head skew.

CATP Qualification and Testing

Perform CATP tests to verify image quality, color, and registration.

HP Indigo Division Series Specifications