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HSM VK 5012 User Manual

HSM VK 5012
96 pages
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6.417.999.120 - Issued 06/2005
GB
OPERATING MANUAL
CHANNEL BALING PRESS
VK 5012

Table of Contents

Questions and Answers:

HSM VK 5012 Specifications

General IconGeneral
BrandHSM
ModelVK 5012
CategoryPower Tool
LanguageEnglish

Summary

Safety Procedures

Safety Instructions and Hazard Classification

General safety guidelines, symbols, and hazard categories.

Operating Safety Instructions

Rules for safe operation and user responsibilities.

Emergency Procedures

Actions to take in case of an emergency.

Safety Device Inspection

Guidelines for regularly checking safety equipment.

Safety Device Inspection Checklist

A checklist for performing regular inspections of safety devices.

General Information

Machine Identification and Features

Details about the nameplate and technical features of the baling press.

Introduction and Manual Usage

Purpose and guidelines for using the operating manual.

Scope of Use and Warranty

Intended applications, proper use, and warranty conditions.

Technical Data

Machine Dimensions

Physical dimensions and layout of the baling press.

Machine Overview

Identification of major components and parts of the machine.

Machine Characteristics and Press Data

Key operational characteristics, specifications, and performance data.

Main Drive System Details

Details about the primary power source components like motor and pump.

Installation Procedures

Transport Procedures

Procedures and precautions for moving the baling press.

Installation Site and Utility Connections

Requirements for installation site, foundation, personnel, and supply connections.

Machine Start-up

Initial Position and Controls Overview

Initial machine position, main switch, emergency stop, and control panel indicators.

Key Controls and Indicators

Detailed explanation of specific controls like Ready, Motor, Set-up, and Service Hours meter.

Operating Modes and Functions

Details on automatic mode, bale strapping, bale length, and conveyor indicators.

Manual Mode and Additional Controls

Procedures for manual mode, auxiliary panel, and selecting operating modes.

OP 17 Operating Panel Functions

Detailed explanation of the OP 17 panel layout, keys, and display.

Fault Message Handling

Understanding, displaying, and resolving error messages.

Control System Troubleshooting

Guidance for diagnosing and resolving control system issues.

Press Operation Modes

Set-up Mode Operations

Special mode for machine setup, with safety functions disabled.

Manual Operation Mode

Detailed steps for operating the press in manual mode.

Automatic Operation Mode

Detailed steps for operating the press in automatic mode.

Wire Management and Reloading

Reloading the Baling Press

Steps for reloading the baling press after it has been emptied.

Strapping Wire Insertion

Steps to thread wires through the twisting unit.

Wires on the Insertion Side

Steps to thread wires through the wire insertion unit.

Automatic Compression and Strapping

Automatic Compression Cycle

Steps for initiating and monitoring the automatic compression cycle.

Bale Strapping Procedure

Detailed steps involved in the automatic bale strapping process.

Wire End Handling

End of Wire Procedure

Procedure for handling the end of a wire coil and replacing it.

Press Channel Clearing

Clearing the Press Channel

Steps to clear material from the press channel.

Relieving the Press Channel

Methods to relieve pressure in the press channel for maintenance.

Machine Shutdown

Shutdown Procedure

Procedure for safely shutting down the baling press.

Inspection and Maintenance Overview

General Maintenance Notes

General guidelines and importance of regular maintenance.

Maintenance Task Summary

A summary table of maintenance tasks and their intervals.

Maintenance Intervals and Lubricant Specs

Specifies intervals and recommended lubricants (oil, grease).

Maintenance Procedures

Hydraulic Oil Change

Step-by-step guide for changing the hydraulic oil.

Pressure Filter Replacement

Procedure for replacing the hydraulic pressure filter.

Press Ram Maintenance

Blade Clearance Inspection

Procedure for checking and adjusting the clearance between shearing blades.

Press Ram Lubrication

Manual lubrication of guide rollers and press ram locking.

Stripper Rail and Roller Inspection

Checking and maintaining stripper rails and roller tracks.

Cleaning Behind Press Ram

Cleaning the area behind the press ram.

Twisting Unit Maintenance

Shearing Blade Inspection and Cleaning

Inspection and cleaning of the shearing blades in the twisting unit.

Twisting Disk Inspection

Inspection of the twisting disks for wear or damage.

Twisting Drive Lubrication

Lubrication of the twisting drive, gears, and chains.

Twisting Unit Guide Roller Lubrication

Lubrication of wire guide rollers in the twisting unit.

Wire Insertion Unit Maintenance

Cleaning and Lubricating Wire Insertion Unit

Cleaning and lubricating the wire insertion unit and its components.

Lubricating Wire Insertion Unit Guide Rollers

Lubrication of wire guide rollers in the wire insertion unit.

Precompactor Maintenance

Lubricating Precompactor Bearings

Lubrication of journal and cylinder bearings in the precompactor.

Wire Brake Maintenance

Wire Brake Component Checks

Checking wire guide rollers and drill bushes in the wire brake.

Electric Motor Maintenance

Electric Motor Care

Maintenance considerations for electric motors, including grease refill intervals.

Oil/Air Cooling Unit Maintenance

Cooling Unit Air Intake Cleaning

Instructions for cleaning the air intake grid and motor of the cooling unit.

Screw Connections and Tightening

Screw Connection Tightening

Guidelines for checking and tightening screw connections with torque values.

Safety Rip Cord Adjustment

Adjusting the Safety Rip Cord

Daily procedure for adjusting the safety rip cord switch.

Lubrication Chart

Lubrication Schedule and Procedures

A chart detailing lubrication points, intervals, and procedures.

Control System Operations

Loading New Programs

Procedure for loading new programs onto the control system.

Spare Parts and Support

Customer Service and Accessories

Contact information for customer service and details on available accessories.

Wiring and Hydraulic Diagrams

Electrical and Hydraulic Schematics

Reference to electrical and hydraulic diagrams for technical support.

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