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R4100ZD
Huafengdongli R4100ZD - User Manual
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HUAFENGDONGLI
R
Series
Diesel
Engine
OPERATION
AND
MAINTENAN
ANUAL
Shandong
Weichai
Huafeng
Power
Co.,
Ltd
2
Table of Contents
Main Page
Important Information
4
Table of Contents
6
Product View
9
Curve Diagrams
13
Load Characteristic Curve for Model R6100Zdl and R6100ZD2 Diesel Engine for
18
Main Technical Specifications
21
4-105 X 125
22
Aspirated
22
Forced Water Cooling
22
Naturally
22
Ounter Clockwise( Facing to the Power Output End)
22
Compound Type with Pressure and Splash
23
Various Temperature and Pressure Range
33
Main Bolts Tightening Torque
33
Main Adjusting Data
33
Matched Clearances and Wear Limit of Main Parts
34
Main Structure of Diesel Engine
36
Cylinder Head Assembly
36
Cylinder Block and Related Assembly
37
Camshaft Assembly
37
Piston and Connecting Rod Assembly
38
Crankshaft and Flywheel Assembly
39
Transmission System
40
The Tighten Sequence of Flywheel Bolts
40
Intake and Exhaust System
41
Air Filter
41
Silencer
41
Fuel System
42
Turbocharger
42
Fuel Delivery Pump
43
Fuel Filter
44
Fuel Injection Pump
44
Governor
45
Advancer
46
Injector
46
Lubricating System
47
Schematic Diagram for the Layout of Lubricating System
48
Oil Pump
49
Overload Overflow Valve
49
Oil Filter
50
Oil Cooler
51
Cooling System
51
Water Pump
53
Fan
53
Thermostat
53
Sea Water and Fresh Water Heat Exchanger
54
Electric System
55
Battery
55
Silicon Rectified Dynamo
56
Voltage Regulator
56
Starting Motor
56
Air Compressor Assembly
57
Preheating - Starting Switch
57
Key Switch
57
Outlet Load Discharge Air Compressor
58
Clutch Assembly
59
Assemblage and Dismantling of the Clutch
60
Adjustment of the Clutch
61
Operation
62
Transportation, Installation, Storage and Preservation
62
Fuel, Lubricationg Oil and Cooling Water
63
Fuel Oil
63
Cooling Water
64
Preparation for Starting
65
Starting Procedure
66
Running
66
Stopping
67
The Wearing in of the Diesel Engine
67
Safe and Technical Operating Instruction
68
Technique Maintenance
69
Working Day Maintenance
69
First Grade Technique Maintenance
69
Second Grade Technique Maintenance
70
Third Grade Technique Maintenance
70
Start Failures
71
Maintenance During Winter
71
Troubleshooting
71
Unsteady Running
72
Insufficient Compress Pressure
72
Trouble in Electric Devices
72
Output Is Insufficient or Drops Suddenly
73
Abnormal Noise During Engine Operation
73
Abnormal Exhaust Smoke
75
Blue Smoke
75
White Smoke
75
Black Smoke
75
Insufficient Oil Pressure
76
Oil Temperature too High
76
The Temperature of Used Cooling Water too High
77
Trouble in the Injection Pump
77
Insufficient Fuel Supply of the Fuel Delivery Pump
78
Injector Malfunction
78
Governor Malfunction
79
Engine Stops Suddenly
80
Charged Dynamo out of Order
80
Starting Motor Malfunction
81
Governor in Trouble
81
Turbocharger in Trouble
82
Air Compressor in Trouble
83
Clutch in Trouble
83
Installation Instruction for Diesel Engine Generating Set
84
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Huafengdongli R4100ZD Specifications
General
Engine Model
R4100ZD
Cylinders
4
Cooling System
Water-cooled
Fuel System
Direct Injection
Displacement
4.0L
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