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Pilot ONE Unistat T305
Huber Pilot ONE Unistat T305 User Manual
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Unistat®
T300 Series
2
Table of Contents
Table of Contents
8
Introduction
14
Details on the Declaration of Conformity
14
Safety
14
Symbols Used for Safety Instructions
14
Representation of Safety Identifiers
15
Proper Operation
15
Reasonably Foreseeable Misuse
16
Responsible Bodies and Operators - Obligations and Requirements
16
Obligations of the Responsible Body
16
Proper Disposal of Resources and Consumables
17
Requirements for Operators
17
Obligations of the Operators
17
General Information
17
Description of Workstation
17
Safety Devices to DIN 12876
18
Further Protective Devices
19
Power Interruption
19
Alarm Functions
19
Warning Messages
19
Exemplary Illustrations of the Cooling Variants
20
Consequence of Inadequate Energy Dissipation
20
Commissioning In-Plant Transport
22
Lifting and Transporting the Temperature Control Unit
22
Temperature Control Unit with Lifting Eyes
22
Temperature Control Unit Without Lifting Eyes
23
Mounting/Removing Leveling Feet
23
Positioning the Temperature Control Unit
24
Temperature Control Unit with Casters
24
Temperature Control Unit Without Casters
24
Transportation Lock
24
Transportation Lock Type a
25
Releasing the Transportation Lock (Operating Position)
25
Tightening the Transportation Lock (Transport Position)
25
Transportation Lock Type B
25
Transportation Lock Type C
26
Releasing Transportation Lock Type C
26
Tightening Transportation Lock Type C
26
Unpacking
26
Ambient Conditions
26
EMC-Specific Notes
28
Installation Conditions
28
Recommended Temperature Control and Cooling Water Hoses
29
Wrench Sizes and Torques
29
Temperature Control Units with Water Cooling
30
Temperature Control Unit for Outdoor Installation Incl. Winter Operation
31
Preparations for Operation
32
Unscrewing/Activating the Leveling Feet (if Any)
32
2.10.2 Opening/Closing Valves
33
Locking/Unlocking the Expansion Vessel [18]
33
Isolating Sleeve
33
Shut-Off Valves
34
Connecting an Externally Closed/Open Application
35
2.11.1 Connecting an Externally Closed Application
35
Connecting an Externally Open Application (Bath)
35
Connecting to the Power Supply
36
Connection Using Socket with Protective Earth (PE)
36
2.12.2 Connection Via Hard Wiring
36
2.12.3 Converting the Power Supply Connection
37
2.12.4 Connecting the Functional Earth
37
Function Description
38
Function Description of the Temperature Control Unit
38
General Functions
38
Other Functions
38
Information on the Thermal Fluids
39
To be Noted When Planning the Test
40
Pilot ONE®" Controller
41
Functional Overview of "Pilot ONE
41
Unistat® LED Diagram
43
Clock/Event Function
43
Rechargeable Accumulator
43
Programmable Event Function
44
Event Function "Alarm Clock Event
44
Event Function "Program Event
44
Operation Via the Touch Screen
44
Display Instruments
44
The Touchscreen [88]
45
The LED-Indicator Temperature [90]
45
The LED-Indicator Flow Chart [91]
45
The LED-Indicator Status [92]
45
Control Instruments
45
The Touchbuttons
45
The Categories
46
The Sub-Categories
46
The Dialogs
46
Function Examples
46
3.10.1 Display of Software Version
46
3.10.2 Start & Stop
46
3.10.3 Copying the Settings to a Data Carrier
47
Saving to a USB Flash Drive
47
Loading from a USB Flash Drive
47
3.10.4 Restore Factory Settings
48
Restore to Factory Settings Without Overtemperature Protection
49
Restore to Factory Settings Including Overtemperature Protection
49
Setup Mode
51
Turning on the Temperature Control Unit
51
Turning off the Temperature Control Unit
51
Setting the Overtemperature Protection
52
General Information on the Overtemperature Protection
52
Setting "OT Limit: Heating
52
Setting "OT Expansion Vessel
53
Setting "Process Safety
53
Monitoring Via "Display OT Values
53
Testing Overtemperature Protection for Functionality
54
Adjusting the Delta T Limiter
54
Changing the Delta T Limiter
54
The Temperature Control Circuit
54
Select Temperature Control: Internal or Process
55
Temperature Control to Internal Temperature
55
Temperature Control to Process Temperature
56
Delta T Limiter
56
Monitoring the Pt100 Temperature Sensors
56
Optimum Control Parameters for Optimum Temperature Control
57
Sub-Category: "Select Auto/Expert Mode
57
Sub-Category: "Configuration Auto
57
Sub-Category: "Find Parameters
57
Sub-Category: "Control Dynamics
59
Sub-Category: "Fluid Properties
60
Sub-Category: "Display Parameters
61
Sub-Category: "Configuration Manual
62
Sub-Category: "Change Parameters
62
Sub-Category: "Display Parameters
63
Sub-Category: "Control Structure
63
4.2.10 Sub-Category: "Reset Parameters
63
4.2.11 Sub-Category: "Display Parameters
64
4.2.12 Setting the Setpoint Thresholds
64
4.2.13 Setting the Setpoint
65
Adjusting the Cooling Capacity
65
Cooling Water Connection
66
Filling, Venting, Degassing and Draining
66
Externally Closed Application
66
Filling and Venting Externally Closed Application
67
Degassing Externally Closed Applications
68
Draining Externally Closed Applications
70
Externally Open Application
71
Filling and Venting Externally Open Application
71
Degassing Externally Open Applications
73
Draining Externally Open Applications
73
Normal Operation Automatic Operation
75
Temperature Control
75
Starting the Temperature Control Process
75
Ending the Temperature Control Process
75
Temperature Control Via a Created Temperature Control Program
76
Starting the Temperature Control Program
76
Ending/Cancelling the Temperature Control Program
76
Interfaces and Software Update
77
Interfaces at the "Pilot ONE®" Controller
77
10/100 Mbps Ethernet for RJ45 Network Sockets
77
USB-2.0 Interface
77
USB-2.0 Interface, Host
78
USB-2.0 Interface, Device
78
Interfaces at the "Unistat® Control ONE
78
Interfaces at the "Unistat® Control ONE" Side
78
Removing the Cover
78
Jack ECS (External Control Signal) Standby
78
Connector POKO (Floating Contact) Alarm
79
Interfaces at the "Unistat® Control ONE" Top Side
81
Service Interface
81
Female RS232 Serial (with Adapter Cable)
81
Connection Jack for Pt100 Process Controller Sensor
81
Interfaces at the Com.g@Te® (Optional)
82
Jack LEVEL (Com.g@Te® External Only)
83
Connector POKO (Floating Contact) Alarm
83
Jack AIF Reg-E-Prog
83
Jack ECS (External Control Signal) Standby
84
Jack RS232/RS485 Serial
84
Firmware Update
84
Service/Maintenance Messages from the Temperature Control Unit
85
Replacing the "Pilot ONE®" or "Unistat® Control ONE
85
Replacing the "Pilot ONE
85
Replacing the "Unistat® Control ONE
86
Maintenance
86
Function Check and Visual Inspection
86
Replacing Temperature Control or Coolant Hoses
88
Replacing Temperature Control Hoses
88
Replacing Coolant Hoses
88
Clean Liquefier Fins (Air-Cooled Temperature Control Unit)
88
Clean Hat-Type Strainer (Dirt Trap) (Water-Cooled Temperature Control Unit)
89
Emptying the Drip Tray (if Present)
90
Thermal Fluid Inspection, Replacement and Circuit Cleaning
91
Thermal Fluid Inspection
91
Thermal Fluid Replacement
91
Externally Closed Application
91
Externally Open Application
91
Rinsing the Thermal Fluid Circuit
92
Cleaning the Surfaces
93
Inspect the Mechanical Seal
94
With Drip Tray
94
Without Drip Tray
94
Plug Contacts
94
Decontamination/Repairs
94
Shutting down
95
Safety Instructions and Basic Principles
95
Switch-Off
95
Draining the Cooling Water
96
Draining Process
96
Transportation Lock
96
Packing
96
Shipping
96
Disposal
97
Contact Data
98
Telephone Number: Customer Support
98
Telephone Number: Sales
98
Email Address: Customer Support
98
Certificate of Compliance
98
Annex
99
4
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Huber Pilot ONE Unistat T305 Specifications
General
Brand
Huber
Model
Pilot ONE Unistat T305
Category
Control Unit
Language
English
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