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Husqvarna iZ4821KAA, iZ5223KAA, iZ5223TKOA, iZ4217TSKAA, iZ4817TSKAA, iZ6123KAA User Manual

Husqvarna iZ4821KAA,  iZ5223KAA,  iZ5223TKOA,  iZ4217TSKAA,  iZ4817TSKAA,  iZ6123KAA
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Operators manual
Models:
Please read these instructions carefully and make
sure you understand them before using the machine.
MANUAL NO. 539110842 REV. IR (09/08/04)
968999254 / iZ4217TSKAA
968999255 / iZ4817TSKAA
968999256 / iZ4821TKAA
968999257 / iZ5223TKAA
968999258 / iZ5223TKOA
968999259 / iZ6123TKAA
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Husqvarna iZ4821KAA, iZ5223KAA, iZ5223TKOA, iZ4217TSKAA, iZ4817TSKAA, iZ6123KAA Specifications

General IconGeneral
Transmission TypeHydrostatic
Engine BrandKawasaki, Briggs & Stratton
ModeliZ4821KAA, iZ5223KAA, iZ5223TKOA, iZ4217TSKAA, iZ4817TSKAA, iZ6123KAA
Cutting Height Range1.5-4.5 inches
Deck TypeFabricated

Summary

Introduction to the Husqvarna Mower

General Information and Terms

General terms, driving directions, and operating principles used in the manual.

Public Road Operation Safety

Guidelines for operating the mower on public roads and during transport.

Machine Operation Guidelines

Proper usage guidelines for the machine to ensure efficiency and safety.

Service and Identification

Husqvarna Service Network and Support

Information regarding Husqvarna's service network and customer support.

Machine Identification Numbers

Location and importance of manufacturing, model, and serial numbers.

Symbols and Decals Explained

Safety Warning Symbols

Explanation of warning symbols indicating risks of personal injury.

Information and Caution Symbols

Explanation of symbols indicating risks of material damage or caution.

Safety Instructions: General Use

General Usage Safety Precautions

Basic safety rules for operating the mower, including area preparation.

Safety Instructions: Operational Hazards

Hazardous Environments and Substances

Warnings related to exhaust fumes, hot components, and battery hazards.

Personal Protective Equipment (PPE)

Requirements for using appropriate personal protective equipment during operation.

Safety Instructions: Slope Operation

Safe Slope Mowing Practices

Specific safety precautions and techniques for operating on inclines.

Safety Instructions: Children and Maintenance

Child Safety Guidelines

Guidelines to ensure child safety around the mower during operation.

Maintenance Safety Procedures

Safety measures to follow during maintenance procedures, including refueling.

Safety Instructions: Refueling and Battery

Refueling and Engine Safety Precautions

Safety precautions for refueling and engine operation, avoiding heat and sparks.

Battery Handling Safety

Precautions for handling and servicing the battery, noting chemical hazards.

Safety Instructions: Operation and Transport

General Operation and Transport Safety

Warnings about enclosed spaces, repairs, and general transport safety.

Machine Transport Guidelines

Guidelines for safely transporting the mower onto vehicles and trailers.

Safety Instructions: ROPS and Responsibilities

Roll Over Protection System (ROPS) Safety

Safety guidelines and warnings related to the ROPS structure.

Operator Responsibilities

Owner's duties for safe operation, maintenance, and adherence to safety rules.

Presentation of the Mower

Component Identification Diagram

Diagram identifying key external parts and controls of the mower.

Setup and Adjustments: ROPS and Tires

ROPS Assembly Procedure

Step-by-step instructions for assembling the Roll Over Protection System.

Tire Pressure Setting

Instructions for checking and setting the correct tire pressure.

Setup and Adjustments: Controls and Chute

Control Arms Adjustment

Adjusting the control arms for proper neutral position and operation.

Seat and Armrest Installation

Instructions for installing the seat and armrests onto the mower.

Engine Oil Level Check

Procedure for checking and maintaining the engine oil level.

Discharge Chute Installation

Steps for installing the mower deck discharge chute.

Setup and Adjustments: Cutting Height and Leveling

Cutting Height Adjustment

How to set the desired cutting height for mowing.

Mower Deck Leveling Procedure

Procedure for ensuring the mower deck is properly leveled for optimal performance.

Throttle Lever Tension Adjustment

Adjusting the tension of the throttle lever for responsive control.

Setup and Adjustments: Brake and Linkage

Park Brake Adjustment

Steps for adjusting the park brake mechanism for proper function.

Motion Control Linkage Adjustment

Adjusting the motion control linkage for proper forward and reverse movement.

Setup and Adjustments: Motion Control Fine-Tuning

Motion Control Fine-Tuning Steps

Detailed procedure for fine-tuning motion control linkage for neutral operation.

Operation: Controls and Maneuvering

Roll Bar and Seat Belt Usage

Instructions for operating with the roll bar raised and seat belt secured.

Starting and Basic Operation

Steps for starting the engine and performing basic machine operation.

Motion Control Lever Functions

Explanation of how motion control levers operate the machine's direction and speed.

Tracking Adjustment

How to adjust the tracking knob for straight-line travel with control levers forward.

Operation: Control Panel Features

Blade Switch and Choke Control

Operation of blade engagement switch and choke control.

Throttle, Brake, and Key Switch

How to use the throttle, parking brake lever, and key switch.

Hour Meter and Fuel Shut-Off Valve

Understanding the hour meter alerts and fuel shut-off valve operation.

Maintenance: Engine and Blades

Engine Oil Maintenance and Checks

Daily checks and specifications for engine oil.

Mower Blade Care

Procedures for inspecting, sharpening, and replacing mower blades.

Cutter Housing and Safety Systems Maintenance

Maintenance for cutter housings and safety interlock system checks.

Hardware and Air Filter Checks

Regular checks for loose hardware and air filter condition.

Maintenance: Hydraulic System and Belts

Hydraulic System Service

Checking hydraulic oil level, changing oil, and bleeding air.

Deck Belt Service

How to inspect and replace the mower deck belt.

Maintenance: Belts, Tires, and Filters

Pump Belt Maintenance

Checking and replacing the pump belt for wear.

Lubrication Points and Intervals

Identifying lubrication points and intervals from the service decal.

Tire Pressure and Caster Wheel Adjustment

Checking tire pressure and adjusting caster wheels.

Fuel Filter Replacement

Procedure for replacing the fuel filter at specified intervals.

Maintenance: Storage and Torque Specifications

Winter Storage Procedures

Steps for preparing the machine for winter storage, including cleaning and oiling.

Torque Specifications Table

List of torque values for various fasteners on the mower.

Maintenance Schedule

Scheduled Maintenance Tasks

Table outlining maintenance tasks by daily, 25, 50, 100, 200, 250, and 500 hour intervals.

Troubleshooting Common Issues

Engine Start and Movement Problems

Troubleshooting common problems with engine starting and machine movement.

Blade Engagement and Cut Quality Issues

Solutions for blade engagement problems and uneven or ragged cut quality.

Machine Vibration Troubleshooting

Diagnosing and resolving machine vibration issues.

Wiring Diagrams: Control Circuits

Start Relay and Brake Circuit Diagram

Wiring diagram for starter, brake, and run relays and motion control levers.

Wiring Diagrams: Ignition System

Key Switch and Hour Meter Wiring

Wiring for key switch positions, hour meter, and accessory outlet.

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