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Husqvarna K1270 User Manual

Husqvarna K1270
84 pages
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Workshop Manual
English
K1270
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Husqvarna K1270 Specifications

General IconGeneral
Engine Power5.8 kW
Weight13.7 kg
Sound Power Level, Guaranteed (LWA)117 dB(A)
Engine2-stroke
Power output5.8 kW
Blade Diameter350 mm / 400 mm
Max Cutting Depth125 mm / 145 mm
Guide bar lengthNot Applicable

Summary

Introduction and Safety

General

Overview of the workshop manual's purpose and content.

Safety

Essential safety precautions and warnings for repair work.

Target Group

Identifies the intended audience for the workshop manual.

Modifications

Explains how product modifications affect service information.

Tools

Information on special tools required for specific repair stages.

Structure

Describes how the workshop manual is organized for use.

Numbering

Explains the designation of position references and figure numbers.

General Instructions

General guidelines for workshop safety and manual adherence.

Special Instructions

Details hazardous properties of fuel and specific safety advice.

Symbols on the Machine

Explains symbols found on the machine for controls and functions.

Symbols in the Workshop Manual

Explains warning symbols used within the manual for safety.

Technical Data

Differences Between Models

Compares technical design variations between K1260 and K1270 models.

Clutch Drum Bearing

Details bearing types for K1260 and K1270 clutch drums.

Dismantling the Blade Guard

Outlines steps for dismantling the blade guard for K1260 and K1270.

Air Filter and Cylinder Cover

Explains differences in air filter covers for K1260 and K1270.

Rear Belt Guard

Describes differences in rear belt guards for K1260 and K1270.

Engine Special Tools

Service Data

Components – Orientation

Components

Labels and identifies various parts of the machine with a diagram.

Dismantling into Basic Modules

Basic Modules

Introduces the concept of breaking down the machine into fundamental components.

Starter

Step-by-step instructions for dismantling the starter assembly.

Cutting Head

Procedures for dismantling the cutting head and related components.

Cutting Arm

Instructions for removing and handling the cutting arm.

Air Filter

Steps for removing and servicing the air filter.

Cylinder Cover

Instructions for removing the cylinder cover.

Carburettor

Procedures for dismantling and accessing the carburettor.

Air Duct

Steps for removing the air duct assembly.

Muffler

Instructions for dismantling and removing the muffler.

Inlet Manifold

Procedures for removing the inlet manifold.

Inlet Nozzle

Steps for dismantling and removing the inlet nozzle.

Anti-Vibration

Guidance on separating the machine at anti-vibration elements.

Starter

Replacing the Starter Cord

Detailed steps for replacing the starter cord.

Eliminate the Spring Force from the Return Spring

Procedures to safely release tension from the return spring.

Attach the New Starter Cord

Instructions for fitting and securing a new starter cord.

Loading the Return Spring

Steps for correctly winding and fitting the return spring.

Return Spring

Instructions for dismantling the return spring assembly.

Starter Pawls

Explains the function, inspection, and assembly of starter pawls.

Ignition System

Function

Explains the operational principles of the ignition system.

Ignition Module

Details the ignition module, its connections, and maintenance requirements.

Spark Plug

Information on spark plug gap, cleaning, and replacement.

Troubleshooting

Guides on diagnosing and resolving ignition system issues.

Flywheel

Removal

Step-by-step process for removing the flywheel.

Air Filter

Function

Explains the centrifugal cleaning process in the air intake.

Filter Service

Procedures for cleaning the intake and replacing the paper filter.

Inlet System

Inlet Manifold

Instructions for dismantling and assembling the inlet manifold.

Fuel System

Fuel Filter

Guidance on dismantling, checking, and replacing the fuel filter.

Leakage Testing

Procedures for testing the fuel system for leaks using a pressure tester.

Check Fuel Hose

Steps for checking the integrity of the fuel hose.

Tank Aeration

Explains the function and dismantling of the tank aeration unit.

Tank Valve – Function Test

Methods for testing the function of the tank valve.

Filter - Function Test

Procedure for testing the sintered filter's airflow.

Filter Replacement

Instructions for replacing a clogged fuel filter.

Carburettor

Components

Identifies and labels the various parts of the carburettor.

Carburettor Versions

Discusses different carburettor versions and common service components.

Functional Test

Procedures for functional testing of the carburettor, including pressure tests.

Water Bath

Method for checking external leakage and needle valve function using water.

Pump Diaphragm

Instructions for testing the pump diaphragm for leaks.

Measurement Chamber Diaphragm

Information on inspecting the measurement chamber diaphragm.

Measurement Chamber

Explains the function and chambers of the measurement chamber.

Measurement Chamber Diaphragm – Inspection

Visual inspection guidelines for the measurement chamber diaphragm.

Needle Valve

Troubleshooting and procedures for the needle valve, a common cause of malfunction.

Inspect the Tip of the Needle with a Magnifying Glass

Guidance on inspecting needle tip wear using magnification.

Clean the Seating

Steps for cleaning the needle valve seating.

Pump Unit – Function

Explains the operational principle of the carburettor's pump unit.

Pump Unit-Inspection

How to visually inspect the pump unit's valve flaps for proper function.

Fuel Strainer

Guidance on inspecting, cleaning, and replacing the fuel strainer.

Channels

Instructions for cleaning internal carburettor channels with compressed air.

Valve Axles

Checking valve axles for play and potential wear.

Adjustment

Notes on factory-set carburettor nozzles and lack of adjustment needed.

Idle Speed

Procedures for adjusting the engine's idle speed using special tools.

Decompression Valve

Function

Explains how the decompression valve reduces starting compression.

Leakage Test

Method to check the decompression valve for leaks without starting the engine.

Cylinder/Piston

Compression Test

Procedure for testing cylinder compression and interpreting results.

Cylinder

Steps for dismantling the cylinder from the engine.

Piston

Instructions for dismantling the piston, including circlips and gudgeon pin.

Piston Rings

Method for dismantling and assembling piston rings, including alignment.

Examine the Components

Guidance on inspecting components for wear and identifying causes of failure.

Wear Tolerances

Specifications for measuring wear on cylinder, piston, and rings.

Piston Damage

Identifies common types of piston damage and their causes.

Normal Wear

Characteristics of normal wear on piston and rings.

Dust

Explains the effects of dust on engine components and how to identify it.

Scoring, Lack of Oil

Describes damage caused by overheating and lack of oil.

Overheated Piston Top

Identifies signs of overheating on the piston top and potential causes.

Crankcase

Leakage Test

Procedures for testing crankcase integrity for leaks.

Test for Leakage

Specific steps and expected results for crankcase leakage tests.

Crankcase Seal

Instructions for dismantling and fitting crankcase sealing rings.

Separating the Crankcase

Steps for splitting the crankcase halves.

Main Bearing

Procedures for replacing the main bearing.

Crankshaft

Instructions for assembling the crankshaft into the crankcase.

Clutch

Dismantling

Steps for removing the clutch assembly from the machine.

Wear Tolerances

Specifications for clutch shoe height and clutch drum diameter.

Assembly

Instructions for assembling the clutch assembly, including torque specifications.

Clutch Springs

Procedures for dismantling and cleaning clutch springs and shoes.

Bearing Replacement – Needle Bearings

Detailed steps for replacing needle bearings in the clutch drum and belt pulley.

Cutting Head

Dismantling the Blade Guard/Bearing Housing

Instructions for dismantling the cutting head and blade guard.

Bearing Replacement

Procedures for replacing bearings in the blade shaft housing.

Wet System

Design

Explains the basic design and function of the wet cutting system's spray nozzles.

Replacing the Spray Nozzles

Steps for removing and replacing spray nozzles.

Filter Replacement

Instructions for replacing the filter in the wet system.

Hose Clips

Information on reusing and operating hose clips for the wet system.

Handle

Rear Handle – Controls

Overview of controls located in the rear handle assembly.

Components

Identifies components within the divided rear handle halves.

Working Methodically

Emphasizes following a specific order for dismantling and assembly.

Dismantling

Instructions for dismantling the handle to change the throttle wire.

Throttle Lock

Procedures for removing and fitting the throttle lock mechanism.

Throttle

Steps for removing the throttle unit from the handle.

Installing the Throttle

Procedures for installing the throttle unit correctly.

Fit the Throttle Lock

Instructions for fitting and securing the throttle lock assembly.

Troubleshooting

Engine Does Not Start

Diagnosing and resolving issues when the engine fails to start.

Engine Stops Working During Operation

Troubleshooting common causes for the engine stopping during operation.

Engine Is Difficult to Stop

Diagnosing why the engine may be difficult to stop.

Insufficient Output or Unstable Rotation

Troubleshooting issues related to low power or unstable engine rotation.

Other Engine Problems

Addresses other engine-related issues like clutch, vibration, and blade rotation.

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