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HWH 2000 SERIES User Manual

HWH 2000 SERIES
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HWH COMPUTER-CONTROLLED
OPERATOR’S MANUAL
2000 SERIES
LEVELING SYSTEM
18JUN09
ML44982/MP04.3945
AP44981
www.hwh.com
Ph: 800/321-3494 (or) 563/724-3396 | Fax: 563/724-3408
2096 Moscow Road | Moscow, Iowa 52760
(On I-80, Exit 267 South)
HWH CORPORATION
FEATURING:
CORPORATION
W
H
H
R
BI-AXIS Hydraulic Leveling
Straight-Acting Jacks
Multiple Room Extensions
Hydraulic Joey Beds
R
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HWH 2000 SERIES Specifications

General IconGeneral
BrandHWH
Model2000 SERIES
CategoryControl Systems
LanguageEnglish

Summary

General Safety and Operational Warnings

Manual and Vehicle Stability Precautions

Emphasizes reading the entire manual and securing the vehicle before any operation.

Operational Clearance and Fluid Safety

Instructs to maintain clearance and avoid contact with hydraulic fluid leaks.

Safety Gear and Extension Awareness

Recommends safety glasses and reviewing room extension procedures.

Warranty Service Procedure

Dealership Contact for Warranty Issues

First step for warranty is to contact the purchasing dealership for resolution.

HWH Customer Service Contact Protocol

Procedure for contacting HWH Customer Service if the dealership cannot resolve the problem.

Pump Run Time Management

Pump Motor Cooling and Limits

Details pump run time limits and required cooling periods for different motor sizes.

System Variations and Reset Switch

Explains system variations and the function of the lighted reset switch for pump control.

Cold Weather Operations

Low Temperature Performance Guidelines

Provides guidance for operating the system in cold weather, including oil recommendations.

Apex System Operating Procedures

General System Operation Guidelines

Covers vehicle clearance, parking, and control locations for leveling and room extensions.

Pre-Travel Preparation and Safety

Details checks required before travel, ensuring jacks are retracted and vehicle is secure.

Lighted Reset Switch Functionality

Explains the purpose, activation, and troubleshooting of the lighted reset switch.

Automatic Hydraulic Leveling Process

Automatic Leveling Sequence Steps

Describes the sequence for automatic vehicle leveling, including ignition and stabilization.

Automatic Jack Retraction Procedures

Auto Store Function and Safety

Details the auto store function for jack retraction and associated safety warnings.

Jack Retraction Troubleshooting

Guidance on issues if jacks fail to retract and checking warning indicators.

Manual Jack Retraction Guide

Using Manual Valve Releases for Jacks

Explains how to use manual valve releases to retract jacks when automatic retraction fails.

Step-by-Step Manual Retraction

Details the process for manually retracting front and rear jacks using valve releases.

Room Extension and Retraction Operations

Room Extension Procedure

Provides instructions for extending RV rooms, including safety and lock device detachment.

Room Retraction Procedure

Details the process for retracting RV rooms and re-engaging lock devices.

Auxiliary System Operation

Auxiliary Room Control Switches

Operation of auxiliary switches for rooms, including power and safety requirements.

Joey Bed Operation Instructions

Guidance on operating Joey beds, including switch usage and safety.

Auxiliary Pump Usage

Information on using the auxiliary pump, switch selection, and run time limitations.

Manual Room Retraction

Manual Retraction Overview and Warnings

Covers manual room retraction due to system failure and safe use of retract winch.

Manual Retraction Steps and Tools

Details the steps and tools for manually retracting rooms and generator slides.

Universal Straight Out Room Retraction

Manual Retraction for Straight Out Mechanism

Procedure for manual retraction of the 'Universal Straight Out' room extension mechanism.

Universal Level Out Room Lift Procedure

Manual Lift Procedure for Level Out Mechanism

Details the steps for manually lifting the 'Universal Level Out' room extension mechanism.

Routine Maintenance and Checks

Fluid Level and Electrical System Maintenance

Covers oil level checks, fluid types, battery maintenance, and electrical connections.

Jack and Room Extension Maintenance

Guidance on cleaning jacks, maintenance for room extensions, and visual inspections.

Operational System Performance Check

Procedure to perform an operational check of the leveling system and its indicators.

Winter Weather Driving Considerations

Jack Care After Deicing Agent Exposure

Advises on cleaning jacks with soapy water to prevent corrosion from deicing agents.

Sensing Unit Service and Adjustment

Sensing Unit Calibration Procedure

Details how to adjust the sensing unit using screws and nuts to achieve proper vehicle leveling.

Park Brake System Verification

Procedure to check the park brake system and its indicator light functionality.

Hydraulic System Connection Diagrams

Primary Pump and Jack Connections

Diagram illustrating hydraulic connections for the primary pump and front/rear jacks.

Hydraulic System Component Diagrams

Synchronized Cylinder and Joey Bed Connections

Diagram showing hydraulic connections for synchronized cylinders and Joey Beds.

Hydraulic System Layout Diagrams

Remote Manifold and Room/Joey Bed Connections

Diagram illustrating hydraulic connections for remote manifolds, rooms, and Joey Beds.

Hydraulic System Hose and Cylinder Diagrams

Room Extension and Joey Bed Cylinder Connections

Diagram showing hydraulic hose and cylinder connections for room extensions and Joey Beds.

Hydraulic System Leveling Diagrams

Universal Level Out Lifter Connections

Diagram detailing hydraulic connections for the 'Universal Level Out' lifter system.

Electrical System Schematics

Central Control Module Wiring Diagram

Schematic detailing wiring connections for the Central Control Module (AP35915/AP35931).

Electrical System Schematics

Rear I/O Module Wiring Diagram

Schematic showing wiring connections for the Rear I/O Module (AP35926/AP36470).

Electrical System Schematics

Power and Control Circuit Diagram

Diagram illustrating power and control circuit connections for pump motors and relays.

Electrical System Schematics

Jack Solenoid and Switch Wiring

Schematic detailing wiring for jack solenoids and warning/pressure switches.

Electrical System Schematics

Room and Joey Bed Cylinder Wiring

Schematic showing wiring for room and Joey Bed cylinder extend/retract functions.

Electrical System Schematics

Rear Jack and Dump Valve Wiring

Schematic illustrating wiring for rear jack warning and pressure switches.

Electrical System Schematics

Room/Joey Bed Cylinder Wiring Details

Schematic detailing wiring for Room 2/3 and Joey Bed 1/2 cylinder operations.

Central Control Module LED Indicators

Central Control Module LED Functionality

Diagram identifying LEDs on the Central Control Module and their descriptions.

Connector Pinout Information

CN100 Hydraulic Switch Connector

Details pin assignments for the CN100 connector, including hydraulic switches.

Leveling System Component Indicators

Leveling System Relay and LED Status

Diagram showing relay functions and LED indicators for the leveling system.

Room 1 and Room 4 Component Indicators

Room 1/4 LED Indicators and Functions

Diagram detailing LED indicators and associated functions for Room 1 and Room 4.

Rear Jack Component Indicators

Rear Jack LED Status and Switches

Diagram showing LED indicators for rear jack warning and pressure switches.

Room 2 and Room 3 Component Indicators

Room 2/3 LED Indicators and Functions

Diagram detailing LED indicators and associated functions for Room 2 and Room 3.

System Wiring Diagrams

Overall System Power and Control Wiring

Diagram illustrating the complete system wiring for power, control modules, and components.

Hydraulic Solenoid Valve Identification

Cam Release Solenoid Valve Operation

Identification and manual operation for 1 1/2" and 2 1/4" cam release solenoid valves.

Nut and T-Handle Release Valve Operation

Identification and manual operation for 1 1/2" and 2 1/4" nut/T-handle release solenoid valves.

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