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HWH 610 SERIES Service Manual

HWH 610 SERIES
38 pages
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H
CORPORATION
H
W
R
SERVICE MANUAL
HWH COMPUTERIZED LEVELING
BRAKE
PARK/
SLOPE
EXCESS
TRAVEL
NOT IN
CAUTION!
UNDERSTAND OPERATOR’S MANUAL BEFORE USING. BLOCK FRAME AND TIRES
SECURELY BEFORE REMOVING TIRES OR CRAWLING UNDER VEHICLE.
OFF
l
STORE
AUTO
ON
Touch Panel Leveling Control
Single Hose
FEATURING:
HWH CORPORATION
(On I-80, Exit 267 South)
2096 Moscow Road | Moscow, Iowa 52760
Ph: 800/321-3494 (or) 563/724-3396 | Fax: 563/724-3408
www.hwh.com
610 SERIES LEVELING SYSTEM
HWH COMPUTER-CONTROLLED
R
Hydraulic Leveling
Three Wire Jack Warning Switches
(Optional Air Dump)
ML9138/MI91.0005
06MAY04

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HWH 610 SERIES Specifications

General IconGeneral
BrandHWH
Model610 SERIES
CategoryLifting Systems
LanguageEnglish

Summary

SECTION 1 TROUBLE SHOOTING GUIDE

3 PART FOLDER

Manual is divided into three sections: Trouble Shooting, Repair Steps, and Diagrams.

HOW TO USE MANUAL

Guide on how to navigate and utilize the information within the manual for effective troubleshooting.

TROUBLE SHOOTING

WARNING!

Essential safety precautions and warnings for operating and working on the leveling system.

NOTES AND CHECKS

Pre-troubleshooting checks and important notes regarding system operation and liability.

TROUBLE SHOOTING STEPS

Touch Panel Controls Overview

Identifies and explains the function of various buttons and indicator lights on the touch panel.

Initial Troubleshooting Steps

Details initial steps for checking system power, ignition status, and basic operation.

TROUBLE SHOOTING STEPS (CONT'D)

Air Dump System Testing

Procedures for testing the air dump function for vehicles equipped with the air dump option.

Sensing Unit Check

Instructions for checking the functionality and adjustment of the vehicle's sensing unit.

AUTOMATIC LEVELING

Steps for initiating and monitoring the automatic leveling process.

TROUBLE SHOOTING STEPS (CONT'D)

RETRACT PROCEDURE

Detailed steps for retracting the leveling jacks.

EMERGENCY JACK RETRACTION

Procedures for emergency manual retraction of jacks using T-handle release valves.

SECTION 2 REPAIR MANUAL

BEGIN WITH SECTION 1

Instruction to refer to Section 1 for initial troubleshooting before proceeding with repairs.

REPAIR STEPS (PAGE 8)

Part 1 & 2a: Indicator Lights and Travel Light Issues

Troubleshooting touch panel indicator lights with ignition off and green travel light status.

Part 2b & 2c: Jacks Down Light and Other Panel Lights

Diagnosing master jacks down light and other touch panel indicator light issues.

REPAIR STEPS (PAGE 9)

Part 3a & 3b: "I" Button Light and Yellow Indicator Issues

Troubleshooting red indicator light not on and issues with yellow indicator lights.

Part 3c & 3d: Park Brake Light and Pump Operation

Diagnosing "NOT IN PARK/BRAKE" light and pump activation issues.

REPAIR STEPS (PAGE 10)

Part 4a & 4b: "I" Button Flash and Low Battery Indicator

Troubleshooting red indicator light not flashing and low battery indicator light.

Part 4c & 4d: Pump Not Starting or Running Without Action

Diagnosing pump failure to start or run without effect.

Part 4e: Jack Vertical, Warning Light Out

Troubleshooting a jack that is vertical but its red warning light is not illuminated.

REPAIR STEPS (PAGE 11)

Part 4f & 4g: Jack Vertical/Not Vertical Issues

Diagnosing jacks that are vertical with foot extended or not vertical with red light off.

Part 4h & 4i: Jack Horizontal Extension and Retraction

Troubleshooting jacks extended horizontally and retracting after pump shutdown.

Part 5a & 5b: Jack Lift and Retraction Problems

Resolving issues with jacks extending but not lifting, or not retracting.

REPAIR STEPS (PAGE 12)

Part 6a & 6b: Air Dump System Issues

Troubleshooting air dump system not releasing air or valves not closing.

Part 7: Yellow Level Indicator Lights

Steps for diagnosing and fixing problems with the yellow level indicator lights.

Part 9a & 9b: Automatic Leveling Indicator and Air Dump

Diagnosing red indicator light and automatic air dump during leveling.

REPAIR STEPS (PAGE 13)

Part 9c: Incorrect Leveling or Excess Slope

Diagnosing issues with incorrect leveling or the excess slope indicator light activating.

Part 9d: Jacks Not Stabilizing

Troubleshooting jacks that are not providing stable support to the coach.

Part 9e: Jacks Lifting Out of Level During Stabilize

Resolving problems where jacks lift the coach unevenly during the stabilize mode.

REPAIR STEPS (PAGE 14)

Part 10 & 11a: Ride Height and Pump Operation

Troubleshooting coach not returning to ride height and pump activation.

Part 11b & 11c: Jack Retraction and Warning Lights

Diagnosing jack retraction issues and persistent red warning lights.

Part 11d & 11e: Dash Warning Light and Travel Light

Resolving master dash warning light and green travel light not illuminating.

FIELD ENHANCEMENT FOR 610 SYSTEMS

STEP 1: Grounding Procedures

Instructions for grounding control box and 3" motor.

STEP 2: Switch and Adjustment Procedures

Guidance on pressure/warning switches and pressure switch adjustment.

STEP 3 & 4: Component Replacement

When to replace control box/touch panel and actuator replacement guidance.

GROUNDING INSTRUCTIONS: 610 CONTROL BOX

Ground Wire Routing and Sealing

Proper routing and sealing of the ground wire for the control box.

Grounding Instructions Checklist

Step-by-step checklist for grounding the control box, including cleaning and sealing.

GROUND CABLE INSTALLATION: FENNER STONE PUMPS

Ground Cable Strap Connection

Instructions for connecting the ground cable strap to the pump motor and frame.

Detail "A": Grounding Side View

Illustrates the side view of the ground cable connection detail.

GROUNDING INSTRUCTIONS: 6,000# KICK-DOWN JACKS

Grounding Process for 6000# Jacks

Step-by-step grounding instructions for 6,000 pound kick-down jacks.

Wire Routing for Jack Pivot

How to route and secure wires to allow jack movement.

GROUNDING INSTRUCTIONS: 9,000# KICK-DOWN JACKS

Grounding Process for 9000# Jacks

Step-by-step grounding instructions for 9,000 pound kick-down jacks.

Warning Switch Mounting

Instructions for mounting the new warning switch to the jack barrel.

MOUNTING INSTRUCTIONS: 9,000# KICK-DOWN JACKS

Actuator Tube and Fitting Installation

Instructions for installing the new steel actuator tube and special "T" fitting.

Pressure Switch and Elbow Removal

Steps to remove the existing pressure switch and elbow.

6000# JACK HOSE AND WIRING INSTRUCTIONS

Jack Installation and Wire Routing

Procedures for installing 6000# jacks and routing hoses and wires.

Warning Switch Grounding

Detailed steps for grounding the ring terminal on the warning switch.

9000# JACK HOSE AND WIRING INSTRUCTIONS

Hose and Wire Routing for 9000# Jacks

Instructions for routing hoses and wires for 9000# jacks, ensuring no damage.

Warning Switch Grounding for 9000# Jacks

Steps for grounding the warning switch terminal for 9000# jacks.

16,000# JACK HOSE AND WIRING INSTRUCTIONS

Hose and Wire Routing for 16000# Jacks

Procedures for routing hoses and wires for 16,000# jacks, ensuring clearance.

Warning Switch Grounding for 16000# Jacks

Steps for grounding the warning switch terminal for 16,000# jacks.

PRODUCT/SERVICE BULLETIN

ADJUSTMENT FOR ALL JACK PRESSURE SWITCHES

Detailed instructions on adjusting jack pressure switches for proper coach stabilization.

Old vs. New Style Pressure Switches

Differentiates between old and new style pressure switches and their adjustments.

HYDRAULIC LINE CONNECTION DIAGRAM

Valve Release T-Handles

Note regarding the operation of valve release T-handles for manual jack retraction.

Hydraulic Component Identification

Diagram showing the pump/manifold assembly, shuttle valve, and velocity valves.

HYDRAULIC SCHEMATIC: BI-AXIS LEVELING

Power Unit and Solenoid Manifold

Schematic of the hydraulic power unit and solenoid manifold assembly.

Jack Actuator and Cylinder Connections

Diagram illustrating connections to jack actuators and cylinders.

SUSPENSION AIR DUMP SYSTEM DIAGRAM

Air Dump Solenoid Valve Connections

Diagram showing electrical and line connections for air dump solenoid valves.

Height Control Valve Integration

Illustrates how air dump valves tee into height control valve lines.

CONNECTION INFORMATION: 610 CONTROL BOX

Control Box Terminal Designations

Details wire connections and terminal functions on the 610 series control box.

Sensing Unit & Master Light Connections

Information on connecting the level sensing unit and master warning light.

ELECTRICAL CONNECTION DIAGRAM: 610 SYSTEMS

Main System Wiring

Overall electrical diagram showing connections for the leveling system.

Grounding and Connector Notes

Important notes on grounding connections and Packard connectors.

MASTER AND PUMP RELAY WIRING DIAGRAM

Relay A and Relay B Connections

Wiring diagram detailing connections for the master (A) and pump (B) relays.

Pump Ground Cable

Note regarding the pump ground cable usage.

MANIFOLD WIRING DIAGRAM

Manifold Solenoid Connections

Wiring diagram for the solenoid connections at the manifold.

Pressure Switch and Pump Connection

Shows connections for the pressure switch and pump.

GROUND CONNECTION DIAGRAM: FENNER STONE PUMPS

Ground Cable Strap Installation

Detailed illustration for installing the ground cable strap on Fenner Stone pumps.

Detail "A": Grounding Side View

Shows a side view of the grounding detail for the pump motor.

PRESSURE SWITCH ADJUSTMENT COMPONENT IDENTIFICATION

Pressure Switch Components

Identifies the pressure adjust body, locking nut, rubber boot, and adjustment mechanism.

6,000# CAPACITY JACK WITH PRESSURE SWITCH

Jack Warning & Pressure Switch Connections

Illustrates connections for jack warning and pressure switches on a 6000# jack.

Horizontal and Vertical Stop Adjustments

Identifies the locations for horizontal and vertical stop adjustments on the jack.

9,000# CAPACITY JACK WITH PRESSURE SWITCH

Jack Warning & Pressure Switch Connections

Shows connections for jack warning and pressure switches on a 9000# jack.

Horizontal and Vertical Adjustments

Identifies the horizontal stop and vertical adjustments for the jack.

16,000# CAPACITY JACK WITH PRESSURE SWITCH

Jack Warning & Pressure Switch Connections

Illustrates connections for jack warning and pressure switches on a 16000# jack.

Horizontal and Vertical Stop Adjustments

Identifies horizontal and vertical stop adjustments for the jack.

MASTER LIGHT CONNECTION DIAGRAM

Master Warning Light Harness CAUTION

Critical caution regarding the purple wire in the master warning light harness and ignition status.

Control Box Connection for Master Light

Shows the connection of the master warning light to the control box.

MOUNTING AND ADJUSTMENT INSTRUCTIONS: LEVEL SENSING UNIT

Sensing Unit Mounting Location

Guidelines for selecting a proper mounting surface for the level sensing unit.

Adjusting the Level Sensing Unit

Step-by-step method for adjusting the sensing unit to ensure correct leveling.

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