This document is an installation and operation manual for Hy-Clor Swimming Pool Pumps, covering 0.75hp, 1.0hp, and 1.5hp models. It provides comprehensive instructions for safe and effective use, emphasizing the importance of proper installation and regular maintenance to ensure longevity and optimal performance.
The manual begins by congratulating the user on their purchase and stresses the necessity of reading the entire manual before installation and operation. It highlights that the pump must be installed and operated as specified to maintain warranty validity.
Safety information is a critical component of the manual, with a dedicated section outlining important safety instructions. Users are warned about the hazardous nature of pump suction, which can cause severe injury or death if filtration suction lines are blocked. It explicitly states that two suction inlets, at least 500mm apart, must be provided for every pump to prevent suction entrapment. Operating the pool or spa with a broken, missing, or loose suction cover is prohibited. The manual mandates that a qualified technician should carry out the pump installation and advises wearing protective clothing and gloves when handling adhesives. All installations and operations must comply with national wiring rules. Children should be supervised to prevent them from playing with the appliance. In case of a damaged power supply cord, it must be replaced by the manufacturer, its service agent, or similarly qualified persons. The appliance is not intended for use by individuals with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless supervised or instructed by a person responsible for their safety. The pump's power must be supplied through a residual current device (RCD) with a rated residual operating current not exceeding 30mA. Regular checks of the pump basket, skimmer, and the entire pool system are recommended to maximize equipment life and personal safety, always with the pump turned off. Users are explicitly instructed not to remove any safety alert labels (DANGER, WARNING, CAUTION) and to keep them in good condition, replacing any missing or damaged ones.
The installation section covers both location and plumbing connections. For location, the pump should be placed as close to the pool as practical, adhering to relevant regulations. It must be in a dry, well-ventilated spot, protected from the elements, with a minimum 250mm clearance behind the motor for removal and ventilation. The pump needs to be installed horizontally, at a maximum of 3 meters below or 0.3 meters above the pool water level, unless the manufacturer is consulted. Storing or using flammable gases, liquids, or pool chemicals near the pump is strictly prohibited. The warranty is void if the motor is exposed to flooding or moisture, so the pump must be elevated and kept dry. For plumbing connections, piping should be as direct as possible, minimizing turns and bends to avoid reducing flow efficiency. If the pump is below water level, isolation valves are required on both sides for servicing. PVC fittings are recommended for all connections, with a 50mm (2") suction inlet/outlet union provided for 40mm pipe. Suction and discharge pipes must not be smaller than the pump fittings. Plumbing cleaner primer should be used to prepare pipe ends and union sockets, with union collars placed over pipe ends before gluing. A minimum of 24 hours is needed for adhesives to dry. O-rings must be fitted to union sockets and lubricated, and the pump basket lid o-ring also needs lubrication. Suction and discharge lines should be independently supported near the pump to prevent strain.
Electrical connection guidelines state that Hy-Clor pumps are designed for 220-240VAC 50Hz power supply. The motor comes with a flexible cable and 3-pin plug. If a power outlet is not within 2 meters, a 3-pin power point must be installed by an electrician in a safe, dry location. The pump's power must be supplied through an RCD with a rated residual operating current not exceeding 30mA. The use of extension cords around pools is deemed unsafe and must be avoided.
The operation section provides a general start-up guide. A crucial caution is issued: never run the pump without water, as this can cause severe damage and void the warranty. For new pool installations, all piping must be clear of debris and properly pressure tested, with care taken to prevent small pebbles from entering the pump. The filter should be correctly installed and all connections secure. Depending on the pump's location, priming involves either opening the filter pressure valve (if below water level) or removing the lid and filling the basket with water (if above water level). Before replacing the lid, debris around the o-ring seat must be checked and removed. The lid should be hand-tightened to create an airtight seal, without using tools. All valves must be open and unions tight before turning on the pump. The pump should prime quickly. If prime is not established within two minutes, the pump should be switched off, and the priming procedure repeated. Persistent bubbles under the lid indicate a leak in suction connections or an improperly sealed lid, requiring the pump to be switched off and the procedure repeated.
Service and maintenance instructions are provided to maximize the pump's life expectancy. The skimmer basket should be emptied regularly, ideally weekly, but more frequently if there's a lot of debris or a suction cleaner is used. Children's toys or balls should always be removed from the pool when not in use. Weekly inspections for leakages around the pump, filter, chlorinator, and heater are recommended. Any water presence or leaks should prompt immediate contact with a pool technician. The pump lint basket should be inspected and emptied at least weekly. This involves turning off the pump, closing valves, removing the clear plastic screw-down lid, emptying the basket, checking for debris in the chamber, returning the basket, lubricating the o-ring with silicone lubricant (not petroleum gel or axle grease), replacing the lid firmly by hand, reopening valves, and operating the pump to purge air from the system. Dirty filters can overwork the pump, so filter manufacturer's guidelines for cleaning frequency must be followed. If the pump becomes unusually noisy, Hy-Clor or a pool service technician should be notified, as this could indicate a fault and prevent further damage. For pebblecrete or similar pools, a sock should be fitted in either the skimmer or pump lint basket initially to prevent damage from loose stones; failure to do so voids the warranty for impeller damage caused by pebbles.
Troubleshooting guidance is offered for common issues. For a pump that won't prime, potential causes include air in the system, no water in the lint pot, or insufficient pool water. Corrections involve ensuring adequate pool water, tightening fittings, lubricating the o-ring, filling the lint pot, and ensuring all valves are open and baskets are clear. If the motor won't switch on, it could be due to no power or overheating. Solutions include checking the power supply, circuit breakers, timers, and ensuring adequate ventilation. Poor water flow can result from a dirty filter, full skimmer box, full hair and lint basket, or shut/blocked valves. Corrections involve backwashing/cleaning the filter, cleaning baskets, and ensuring valves are open. A noisy pump could indicate air in the system, debris in the impeller, or faulty motor bearings. For air in the system, refer to the "pump won't prime" solutions. For other noisy pump issues, contacting Hy-Clor is advised. The troubleshooting section reiterates that a professional service technician must service the pump, as improper installation or operation can create dangerous electrical hazards and void the warranty.
The warranty section details the terms and conditions. Hy-Clor products come with guarantees that cannot be excluded under Australian Consumer Law. The warranty period for Hy-Clor pumps is 1 year for components (casing, diffuser, gland housing, impeller) and 2 years for the mechanical seal and motor. Consumable items like lids, baskets, and o-rings are not covered. The warranty is valid for the original purchase and is not transferable, requiring a purchase docket, tax invoice, or receipt as proof. Electrical product modifications are covered by a 12-month warranty unless approved and carried out by authorized agents. All electrical installations must be done by a licensed professional. Pool filtration equipment must be kept in a dry, well-ventilated area, away from direct sunlight, flooding, or rain. Normal wear and tear is not covered.
Exclusions to the warranty include breaches of terms and conditions of sale, using the product for unintended purposes or conditions, repairs/modifications by unauthorized persons, non-compliance with installation/operating instructions, adverse operating conditions (e.g., water exceeding 35°C, poor ventilation, fluctuating power, high water pressure, lack of weather protection), normal wear and tear, damage from foreign debris via suction cleaners, weather damage (storm, flood, heat wave), mechanical seal failure due to insufficient water flow or blockages, damage from chemicals or salt filter media through the skimmer box, and failures resulting from misuse, negligence, rebuilds, modifications, or incorrect installation by non-authorized persons.
Limitations of liability state that Hy-Clor's liability for breach of warranty is limited to replacing or acquiring the same equipment or services. The maximum liability will not exceed the contract price for the defective equipment or parts. Hy-Clor is not liable for indirect loss, damage, or delay caused by malfunction or defect, except as expressly stated. Repair or replacement is the absolute limit of Hy-Clor's liability.
For warranty claims, users are instructed to contact Hy-Clor Australia with proof of purchase, alleged defect, and any relevant documentation. The manual provides contact details for Australia and New Zealand. It also advises completing a warranty certificate at the time of installation and retaining it for future claims.
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