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Hydro-Gear 310-1500 - User Manual

Hydro-Gear 310-1500
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310-1500/310-1700
Integrated Hydrostatic Transaxle
Service and Repair Manual
BLN-52178
December 2008
Digitally signed by WMV-Dresden
DN: cn=WMV-Dresden, c=DE,
o=WMV-Dresden,
email=noreply@wmv-dresden.de
Date: 2017.01.26 09:49:46 +01'00'
WMV-
Dresden
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Overview

The document describes the Hydro-Gear 310-1500/310-1700 Integrated Hydrostatic Transaxle, a self-contained, compact, and efficient drive system for lawn and garden equipment. These transaxles are designed to provide infinitely variable speed range in both forward and reverse modes of operation, making them suitable for various applications.

Function Description

The Hydro-Gear 310-1500/310-1700 series transaxles integrate a hydraulic pump, a hydraulic motor, and a gear reduction unit into a single housing. The system operates on a closed-loop principle, where fluid is drawn from an internal reservoir and fed to a fixed displacement gerotor charge pump. Excess fluid in the charge circuit is discharged over the charge relief valve and dumps back to the case. Check valves in the center section are used to control the makeup flow of the fluid to the low pressure side of the loop.

The input shaft and pump cylinder block are turned in one direction by the engine/drive belt/pulley combination. The output of the oil flow is controlled by the direction and amount that the swashplate is angled. As the pump pistons compress, they force the oil to flow through one of two passageways (forward or reverse) in the center section and motor block. The motor has a fixed displacement angle, and the swashplate is increased, the amount of oil being pumped will increase and cause a higher RPM output of the motor. Reversing the angle of the pump swashplate will reverse the direction of oil flow.

The motor cylinder block mounts onto the splined motor shaft, which drives the planetary differential/gear reduction assembly. The bypass feature allows the transaxle to be moved for short distances at a maximum speed of 2 m.p.h. (3.2 km/hr) without starting the engine. Actuating the bypass will result in the loss of hydrostatic braking capacity, and the machine must be stationary on a level surface and in neutral when actuating the bypass. The -1500/-1700 series transaxles utilize an in-line floating disc brake controlled by a "cam" style actuating arm.

Important Technical Specifications

The technical specifications for the -1500 and -1700 IHTs are provided in a table:

Specification -1500 -1700
Overall Transaxle Reduction 24.6:1 24.6:1
Input Speed (rpm) 3000 max. 1800 min. 3600 max. 1800 min.
Maximum Tire Diameter 20 in. (508 mm) 23 in. (584 mm)
Axle Shaft Diameter 1.00 in. (25.4 mm) 1.00 in. (25.4 mm)
Axle Shaft End Options 4-Bolt Flange, Splined 4-Bolt Flange, Splined
Brake Type Disc Disc
Weight of Unit 53 lb. (24 kg) 53 lb. (24 kg)

Product Identification

The model and configuration of the -1500 or -1700 IHT can be determined from the label shown in Figure 6. The label includes:

  • Model Number: e.g., 165758, 312-1700
  • Year Built: Julian - day of year
  • Serial Number: Unique number for that model - for that day
  • Made in U.S.A.
  • Type of Product and Build Information

Usage Features

  • Infinitely Variable Speed: The transaxle provides a continuous range of speeds in both forward and reverse, controlled by the swashplate angle.
  • Bypass Valve: Allows the vehicle to be moved manually without the engine running, useful for short distances.
  • Integrated Design: Combines pump, motor, and gear reduction in one unit, simplifying installation and maintenance.
  • Disc Brake: An in-line floating disc brake provides reliable stopping power.
  • Return to Neutral Mechanism: Designed to set the directional control into a neutral position when the operator removes their foot from the foot control. This mechanism requires proper adjustment for safe operation.

Maintenance Features

  • Fluid Change: The transaxle is factory filled. Regular oil changes are not typically required, but in the event of oil contamination or degradation, an oil change may improve performance. The procedure involves removing the transaxle, draining the oil, and refilling with new 20W-50 engine oil.
  • Purging Procedures: Essential after any maintenance that exposes the hydraulic system to air. This involves running the engine and moving the directional control in both forward and reverse directions multiple times to remove air bubbles.
  • Filter Replacement: The filter (55) should be inspected and replaced if necessary, with replacement being suggested during maintenance.
  • Seal Kit Replacement: The manual provides detailed instructions for replacing various seals (input, motor shaft, trunnion, and axle seals) to prevent leaks and maintain system integrity.
  • Brake Maintenance: Includes procedures for adjusting the brake gap to 0.015" (.381 mm) and replacing components like the brake arm, pucks, and disc.
  • Troubleshooting Guide: A table is provided to help diagnose common issues such as "Unit Operates in One Direction Only," "Unit is Noisy," "Unit Has No/Low Power," "Unit Operating Hot," and "Transaxle Leaks Oil," along with corrective actions.
  • Required Tools: A comprehensive list of tools, including sockets, wrenches, and specialized tools, is provided to facilitate repair and maintenance.
  • Torque Specifications: Detailed torque values for various fasteners are given to ensure proper assembly and prevent damage.
  • Sealant Application: Instructions for applying sealant to housing faces are provided, emphasizing the removal of old sealant and the application of a consistent bead.

The manual is structured to guide users through disassembly, inspection, and assembly procedures for various components, including the brake, bypass, control arm, fan and pulley, input shaft, auxiliary pump, charge pump, lower housing/filter/manifold, planetary differential, motor/center section/pump, and directional control assemblies. It emphasizes cleanliness, proper tool usage, and adherence to safety precautions.

Hydro-Gear 310-1500 Specifications

General IconGeneral
BrandHydro-Gear
Model310-1500
CategoryDC Drives
LanguageEnglish