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Hydro-Gear ZT-5400 Powertrain User Manual
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BLN-0014
August 2010
ZT
-5400 Powertrain™
Service and Repair Manual
www.mymowerparts.com
Hydro Gear Parts or New Units Call 606-678-9623 or 606-561-4983
2
Table of Contents
Table of Contents
3
Foreword
4
Description and Operation
5
Introduction
5
Hydraulic Schematic
6
External Features
7
Technical Specifications
9
Product Identification
9
Safety
10
Personal Safety
10
Tool Safety
10
Work Area Safety
10
Servicing Safety
10
Troubleshooting
11
Service and Maintenance
12
External Maintenance
12
Service and Maintenance Procedures
12
Fluids
12
Fluid Volume and Level
12
Fluid Change Procedure
13
Purging Procedures
14
Return to Neutral Setting
15
2-Speed Option Settings
16
Tear down and Reassembly
17
How to Use this Manual
17
General Instructions
17
Tools
18
Torques
18
Transaxle Removal
19
Fan and Pulley
20
Axle Hub Assembly
20
Return to Neutral Assembly Option
21
Control Arm Assembly
22
Filter and Filter Cover
23
Brake Assembly
24
2-Speed Arm
25
Bypass Actuator
26
Side Housing
27
Axle Shaft and Planetary Gear Set
28
Charge Pump and Oil Tube
29
Input Shaft
30
Swashplate
31
Center Section
32
Brake Assembly and Motor Shaft
33
Motor Cyl Block, 2-Speed Shaft & Swashplate
34
Center Section and Magnet
35
Assembly after a Complete Teardown
36
Assembly after a Complete Teardown
37
Screw Tightening Sequence
38
Alternate Castle Nut Torque Method
39
ZT-5400 Powertrain Exploded View
41
Glossary of Terms
43
Notes
45
4
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Hydro-Gear ZT-5400 Powertrain Specifications
General
Brand
Hydro-Gear
Model
ZT-5400 Powertrain
Category
Engine
Language
English
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