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HydroTherm HV-125 - User Manual

HydroTherm HV-125
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HV2-805R
WARNING: If the information in this manual is not followed
exactly, a fire or explosion may result causing property damge,
personal injury or loss of life.
Do not store or use gasoline or other flammable vapors and liquids
in the vicinity of this or any other appliance.
What to do if you smell gas:
• Do not try to light any appliance.
• Do not touch any electrical switch. Do not use any phone in your
building.
• Immediately call your gas supplier from a neighbor's phone. Follow
the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer,
service agency or the gas supplier.
DESIGNED AND TESTED ACCORDING TO A.S.M.E. BOILER AND PRESSURE
VESSEL CODE, SECTION IV FOR MAXIMUM ALLOWABLE WORKING PRESSURE OF
50 PSI,
345 kPa
WATER
NOTE TO INSTALLING CONTRACTOR: READ THESE INSTRUCTIONS CAREFULLY.
THEY WILL SAVE YOU TIME IN ASSEMBLING BOILER PROPERLY.
INSTALLER, THESE INSTRUCTIONS TO BE AFFIXED ADJACENT TO THE BOILER.
CONSUMER, RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE PURPOSES.
260 NORTH ELM STREET WESTFIELD, MA 01085
TEL. (413) 564-5515 FAX (413) 568-9613
WARNING: Installation and service must be performed by a qualified installer, service
agency or the gas supplier in accordance with all local and national codes. Failure to
comply with this warning can result in a fire or explosion causing property damage,
personal injury or loss of life!
HV
NATURAL OR PROPANE GAS BOILER
INSTALLATION & OPERATING
INSTRUCTIONS
In Canada: 5211 Creekbank Road, Mississauga, Ont. L4W 1R3 (905) 625-2991 Fax (905) 625-6610
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Summary

Before You Start

Manual Comprehension and Safety

This manual must be read and fully understood before installing, operating or servicing this boiler!

Boiler Overview and Design

These instructions cover the HV gas fired, induced draft low pressure, sectional, cast iron hot water boiler.

Boiler Construction and Testing

Each unit has been constructed and hydrostatically tested for a maximum working pressure of 50 psi...

Boiler Specifications and Location

Boiler Ratings, Capacities, and Location Requirements

Check the boiler rating plate to ensure that the boiler is the proper size for the job. Locate the boiler in an area that provides good access.

Combustible Floor Installation Option

Special Base Requirement for Combustible Floors

If a HV boiler is to be installed on combustible flooring of any type, it MUST be installed using the special base designed by Hydrotherm.

Ordering the Special Base

To order the Special Base contact the nearest Hydrotherm distributor and ask for the 'Noncombustible Floor Pan' part number.

Combustion Air and Venting Systems

Combustion Air Supply Requirements

This boiler must be supplied with combustion air in accordance with Section 5.3, Air for Combustion & Ventilation...

Common Vent System Installation Warning

Do not connect this boiler or any other appliance using a mechanical draft system under positive pressure to a common vent system!

Chimney Venting Procedures

Chimney Venting Safety and Inspection

This boiler must be vented in accordance with Part 7, Venting of Equipment... Improper venting can result in excessive levels of carbon monoxide...

Vent Pipe Connections and Types

Vent Connections to Chimneys

Use Type B1 or single wall metal vent pipe from the boiler to the chimney. Ensure minimum clearances are maintained.

Vertical Venting with B Vent Pipe

The boiler may be vented vertically using the proper size Type B1 vent pipe. Ensure proper support and termination.

Venting and Piping Installation

Horizontal Venting Guidelines

Horizontal vent systems must be in compliance with UL 1738. Maintain proper length, slope, and termination clearances.

Heating System Piping Requirements

All heating system piping must be installed in accordance with the ANSI/ASME Boiler and Pressure Vessel Code...

Advanced Piping and Circulation Methods

Circulator Blending and Aquastat Control

An additional circulator can provide return water blend. Reverse acting aquastat works best in single zone systems.

Integration with Cooling Systems

The boiler, when used with a refrigeration system, must be installed with chilled medium piped in parallel.

Circulators and Gas Supply Piping

Circulator Specifications and Gas Piping Safety

The TACO 007 circulator is sized for closed systems. All gas piping must be installed by a qualified technician.

Electrical and Control System Installation

Electrical Wiring and Power Connections

Electrical connections must comply with local codes and the National Electrical Code. Install a separate 120 volt 15 amp circuit.

Thermostat and CO Detector Setup

Follow thermostat instructions for proper location. Installers must follow local regulations for CO detectors.

Pre-Operation Safety and Instructions

Critical Safety Warnings and Gas Leak Response

Failure to follow instructions risks fire/explosion. What to do if you smell gas: do not light, call supplier.

Boiler Operating Procedures

Direct ignition startup is automatic. Procedures for turning off gas supply are provided.

Boiler Set-Up and Initial Checks

Pre-operation and Water Filling Procedures

Before starting, turn off electrical supply. Fill boiler and radiation, purging all air.

Critical Warnings, Emergencies, and Ignition Testing

Read operating instructions carefully. Follow emergency actions for overheating/gas failure. Test ignition system.

Checking and Adjustment Procedures

Gas Pressure and Input Rate Adjustment

Adjust gas pressure to specified manifold pressure. Calculate and adjust input rate based on altitude and gas heating value.

Flame, Water Cutoff, and Thermostat Checks

Check for proper flame, low water cutoff operation, and adjust thermostat anticipator for optimal performance.

Boiler Maintenance Procedures

Burner Servicing Safety and Procedures

WARNING: Silica fibers in burner chamber. Use dust mask. Follow burner removal and installation steps.

Heat Exchanger Cleaning and Vent System Inspection

Clean heat exchanger passages. Inspect vent system annually for blockages, corrosion, or leaks.

Controls Operation and Installer Responsibilities

Control Checks and Owner Education Requirements

Check thermostat, L.W.C.O., relief valve, and aquastat. Installer must educate owner on operation and safety.

Carbon Monoxide Safety Information

CO Poisoning Risks, Symptoms, and Prevention

Appliance produces CO, a toxic gas. Recognize symptoms and signs of poisoning. Have system tuned up annually.

Prevention and Qualified Service

Reduce CO risk by regular tune-ups and vent pipe checks. Only qualified, licensed contractors should service the boiler.

HydroTherm HV-125 Specifications

General IconGeneral
BrandHydroTherm
ModelHV-125
CategoryBoiler
LanguageEnglish

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