HydroTherm R SERIES User Manual

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IN
UNITED
ST
A
TES: 260 NOR
TH ELM ST., WESTFIELD, MA 01085 (413) 564-5515/FAX (413) 568-9613
IN CANADA: 5211 CREEKBANK ROAD, MISSISSAUGA, ONT. L4W IR3 (905) 625-2991/FAX (905) 625-6610
MMOODDEELL RR SSEERRIIEESS
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Introduction............................................................ 2
Step 1: Locating & Setting Boiler........................... 3
Step 2: Installing/Purging Water Piping................. 5
Step 3: Venting Boiler............................................ 8
Step 4: Installing/Testing Gas Piping..................... 10
Step 5: W
iring Boiler.............................................. 11
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Safety Controls......................................................
17
Start-Up & Adjustments.........................................
17
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Water Treatment.................................................... 20
Freeze Protection................................................... 20
Before Each Heating Season................................
20
How T
o Change Orifices........................................
21
Troubleshooting..................................................... 21
Appendix
A
(French V
ent Damper Translation)..... 22
Replacement Parts List.......................................... 23


HydroTherm R SERIES Specifications

General

Ignition Type	Electronic
Dimensions	Varies by model
Weight	Varies by model
Fuel Type	Gas
Vent Diameter	4"

Summary

SECTION 1: BOILER INSTALLATION

LOCATING & SETTING THE BOILER

Procedure for determining the ideal placement and securing of the boiler unit.

INSTALLING & PURGING WATER PIPING

Guidance on connecting and clearing water piping for the boiler system.

VENTING THE BOILER

Instructions for properly connecting the boiler to the venting system and draft hood.

INSTALLING & TESTING GAS PIPING

Procedure for selecting, installing, and testing the gas piping to the boiler.

WIRING THE BOILER

Electrical connection guidelines for the boiler's components and safety systems.

SECTION 2: START-UP & OPERATION

SAFETY CONTROLS

Details on safety mechanisms like spill and rollout switches, and their function.

START-UP & ADJUSTMENTS

Steps for initiating boiler operation and making necessary performance adjustments.

LIGHTING AND OPERATING INSTRUCTIONS

Procedures for lighting the pilot and operating the boiler, including specific controls.

SECTION 3: MAINTENANCE

BEFORE EACH HEATING SEASON

Annual checks and cleaning procedures to ensure optimal boiler performance.

HOW TO CHANGE ORIFICES

Step-by-step guide for replacing boiler orifices to adjust gas input.

TROUBLESHOOTING

Common issues, causes, and solutions for boiler malfunctions and performance problems.

MODEL R SERIES REPLACEMENT PARTS LIST

ORDERING INFORMATION

Guidelines for identifying and ordering replacement parts for the boiler model.

MULTI-TEMP JACKET PARTS LIST

Specific parts list for multi-temp jacket configurations.

ADDITIONAL COMPONENTS FOR VENT DAMPER

List of supplementary parts required for vent damper installation.

PARTS FOR HONEYWELL INTERMITTENT PILOT SYSTEM

Component list for the Honeywell intermittent pilot system.