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HYOSUNG TE 100 User Manual

HYOSUNG TE 100
60 pages
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This manual should be considered a permanent part of the vehicle and
should remain with the vehicle when resold or otherwise transferred to a
new owner or operator. The manual contains important safety information
and instructions which should be read carefully before operating the
vehicle.
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HYOSUNG TE 100 Specifications

General IconGeneral
BrandHYOSUNG
ModelTE 100
CategoryOffroad Vehicle
LanguageEnglish

Summary

FOREWORD

IMPORTANT OPERATIONAL GUIDELINES

WARNING, CAUTION, NOTE Definitions

Explains the meaning of signal words used to emphasize important information.

NOISE CONTROL SYSTEM WARNING

Tampering Prohibition

Warns against tampering with the noise control system as it is prohibited by law.

Maintenance Requirements

Outlines maintenance for the exhaust and engine to prevent damage to the catalyst and noise control system.

PARENTAL GUIDANCE AND SAFETY

Vehicle Tip-Over Hazards

Warns about tip-over risks due to improper techniques, hills, and acceleration.

ATV Handling Characteristics

Explains unique ATV handling compared to motorcycles and automobiles, requiring special techniques.

Supervision and Rider Age

Stresses adult supervision and limits operation to children with physical/mental capabilities.

SERIAL NUMBER LOCATION

FUEL AND OIL RECOMMENDATIONS

Fuel Specifications

Specifies gasoline octane, unleaded type, and substitution advice for pinging.

Engine Oil Specification

Recommends HYOSUNG HYPOL OIL HS or a good quality two-stroke engine oil.

Transmission Oil Specification

Recommends SAE 10W/30 or 10W/40 multi-grade motor oil.

LOCATION OF PARTS (TE100)

LOCATION OF PARTS (TE90)

VEHICLE CONTROLS (Part 1)

Ignition Switch Operation

Explains the ON/OFF positions and key removal for the ignition switch.

Left Handlebar Controls

Details the rear brake lever, parking brake knob, and starter switch on the left handlebar.

Ignition Key

Notes the provision of two identical keys and advises safe storage of the spare.

VEHICLE CONTROLS (Part 2)

Right Handlebar Controls

Describes the front brake lever and throttle lever operation.

Throttle Limiter Adjustment

Explains the adjustable limiter for controlling maximum throttle travel and speed.

VEHICLE CONTROLS (Part 3)

Fuel Cock Operation

Details the function of the ON, OFF, and RESERVE positions for the fuel cock.

EQUIPMENT AND ADJUSTMENTS

Fuel Tank Cap Operation

Instructions for opening and closing the fuel tank cap, including vent tube placement.

Remote Engine Stop Switch

Explains the function and use of the remote stop switch for adult supervision.

BREAK-IN (RUNNING-IN) PROCEDURE

Throttle Opening Recommendation

Advises limiting throttle to 1/2 for the first 10 hours of operation.

Engine Speed Variation

Stresses varying engine speed during break-in to ensure proper component seating.

Avoid Constant Low Speed

Warns against constant low speed operation which can cause part glazing.

Initial Service Importance

Highlights the critical nature of the first service for adjustments and maintenance.

INSPECTION BEFORE RIDING

Pre-Ride Checklist

Details essential checks for steering, brakes, tires, fuel, and engine stop switch before riding.

RIDING TIPS INTRODUCTION

Read Riding Sections First

Advises reading 'Riding Tips' and 'Instructing the Young Rider' before starting to ride.

RIDING FUNDAMENTALS

Starting the Engine

Lists prerequisites for starting the engine, including parking brake and stop switch.

Starting Off Safely

Guides on safely disengaging the parking brake and moving forward.

Braking Technique

Explains how to stop the vehicle by releasing throttle and applying brakes.

ADVANCED RIDING TECHNIQUES

Braking in Turns and Slippery Surfaces

Warns against braking during turns and advises caution on slippery surfaces.

Turning Techniques

Details proper body and handlebar movements for turning at low and high speeds.

Skidding or Sliding Recovery

Provides techniques to overcome inadvertent skidding or sliding without braking.

OPERATION ON HILLS

Climbing a Hill

Guides on speed, body position, and maintaining momentum when climbing hills.

Descending a Hill

Instructs on body weight transfer and throttle control for safe downhill riding.

Traversing a Slope

Warns about the trickiness of traversing slopes and the need for proper technique.

RIDING THROUGH WATER

Water Crossing Guidelines

Specifies depth limits, bank conditions, and speed for crossing streams.

Stopping and Parking

Details how to stop the engine and securely park the vehicle.

INSTRUCTING THE YOUNG RIDER

Parental Responsibility Overview

Emphasizes parents' commitment to educate children on operation and supervision.

Protective Gear Essentials

Lists necessary protective gear like helmets, gloves, and clothing for riders.

Vehicle Familiarization (Engine Off)

Guides parents to ensure children master controls without hesitation before riding.

RIDER TRAINING STEPS

Inspection Before Riding Practice

Stresses practicing pre-ride checks until the child knows all items.

Starting Off and Stopping Practice

Covers practicing starting, stopping, and control operation with and without engine power.

RIDER MANEUVER PRACTICE

Turning Practice (Engine Off)

Instructs on practicing turning with the engine off and then under power.

Putting Maneuvers Together

Guides on practicing combined maneuvers for overall riding confidence and skill.

INSPECTION AND MAINTENANCE

Maintenance Schedule Overview

Introduces the importance of regular inspection and maintenance based on time intervals.

PERIODIC MAINTENANCE CHART

Engine Maintenance Intervals

Details recommended service intervals for engine components like air cleaner, spark plug, and oil.

Chassis Maintenance Intervals

Outlines recommended service intervals for chassis components like brakes, tires, and lubrication.

SEAT REMOVAL

AIR CLEANER MAINTENANCE

Air Cleaner Clogging Effects

Explains how a clogged air cleaner affects performance and fuel consumption.

AIR CLEANER ELEMENT SERVICE

Removing the Element

Step-by-step instructions for removing the air cleaner element.

Washing the Element

Detailed guide on cleaning the air cleaner element using solvent and oil.

SPARK PLUG SPECIFICATION

Spark Plug Heat Range

Advises on selecting the correct spark plug heat range based on vehicle usage and plug color.

SPARK PLUG INSTALLATION

IDLE SPEED ADJUSTMENT

Adjusting Idle Speed

Provides steps and precautions for adjusting the engine's idle speed using a throttle stop screw.

THROTTLE CABLE ADJUSTMENT

Measuring Throttle Play

Explains how to measure and adjust throttle cable play for optimal response.

FUEL HOSE REPLACEMENT

TRANSMISSION OIL CHANGE

ENGINE OIL LEVEL CHECK

Changing Engine Oil

Step-by-step instructions for draining and refilling engine oil, including capacity.

BRAKE SYSTEM OVERVIEW

Front Brake Adjustment

Details how to adjust front brake lever free play for proper performance and to prevent damage.

BRAKE WEAR AND REAR BRAKE ADJUSTMENT

Brake Shoe Wear Limit

Explains how to check brake shoe wear and when replacement is needed.

Rear Brake Adjustment

Guides on adjusting the parking brake and rear brake lever free play for secure locking.

BRAKE PAD INSPECTION

TIRE SPECIFICATIONS AND CHECKS

Brake Pad Wear Check

Instructions for inspecting rear brake pads for wear down to the limit line.

Tire Size and Type

Lists the standard tire sizes and warns about using different sizes affecting handling.

TIRE CONDITION AND PRESSURE

Tire Tread Condition

Recommends replacing tires when tread depth is 3 mm or less to prevent skidding.

Tire Pressure Specifications

Provides recommended cold tire pressures for front and rear tires.

DRIVE CHAIN MAINTENANCE

Drive Chain Inspection Points

Lists items to inspect on the drive chain, such as loose pins, rollers, and wear.

Drive Chain Cleaning and Oiling

Provides instructions for cleaning the chain with kerosene and oiling it with lubricating oil.

DRIVE CHAIN SLACK INSPECTION

Drive Chain Slack Check

Specifies the acceptable chain slack and when to replace the chain.

FRONT AND REAR WHEEL REMOVAL

Wheel Removal Procedure

Step-by-step guide for removing and reinstalling front and rear wheels, including torque specs.

LAMP REPLACEMENT (TE100)

Tail Lamp Bulb Replacement

Instructions for replacing the tail lamp bulb, emphasizing equal capacity.

Head Lamp Bulb Replacement

Instructions for replacing the head lamp bulb, emphasizing equal capacity.

GENERAL LUBRICATION (TE100)

GENERAL LUBRICATION (TE90)

TROUBLESHOOTING GUIDE

Engine Hard to Start

Identifies fuel system or ignition system as potential causes for starting issues.

Fuel System Check

Steps to check fuel level, stop switch, fuel cap, and fuel flow to the carburetor.

IGNITION SYSTEM CHECK

Checking for Spark

Guides on testing for a blue spark from the spark plug to diagnose ignition issues.

Engine Stalling Issues

Lists checks for fuel, spark plug fouling, and fuel cock clogging when the engine stalls.

TRANSPORTING THE VEHICLE

Vehicle Transport Position

Recommends transporting the vehicle in the normal position to prevent oil pump issues.

PRE-TRANSPORT FUEL DRAINAGE

Carburetor Fuel Drainage

Provides steps to drain fuel from the carburetor before transporting the vehicle.

Securing Vehicle for Transport

Advises locking the parking brake and tying down the vehicle securely.

CLEANING PROCEDURE

Washing the ATV

Guidelines for washing the ATV using low-pressure water, mild soap, and avoiding sensitive areas.

Inspection After Cleaning

Reminds to remove exhaust blockages and lubricate parts after cleaning.

STORAGE PROCEDURE

Vehicle Preparation for Storage

Outlines cleaning, battery removal, and tire inflation for extended storage.

Fuel System Storage Prep

Instructions for draining fuel from the tank and carburetor for storage.

Engine Storage Preparation

Advises adding oil to the spark plug hole before storage.

RETURNING TO SERVICE AFTER STORAGE

Tire Inflation for Service

Recommends inflating tires to normal specifications before returning to service.

External Part Preservation

Suggests spraying vinyl, rubber, and painted parts with protectants.

Post-Storage Vehicle Checks

Lists essential checks like battery lead routing, lubrication, and pre-ride inspection.

LOCATION OF LABELS

VEHICLE SPECIFICATIONS

Dimensions and Mass

Provides physical measurements and weight for TE 100 and TE 90 models.

Engine Specifications

Details engine type, bore x stroke, displacement, and carburetor for both models.

VEHICLE COMPONENT SPECIFICATIONS

Transmission and Drive Chain

Lists transmission gear ratios and drive chain specifications.

Chassis and Electrical Specs

Covers brake types, tire sizes, ignition type, and spark plug.

Fluid Capacities

Specifies capacities for fuel tank, engine oil tank, and transmission oil.

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