HYOSUNG TE 450 Service Manual

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TE 450

ATV (Rapier 450)

ServiceManual

Max MC Import AB

Mjölnarevägen 8

330 15 Bor

Sverige

Tel.: 0370-658570

Telefax 0370-658370

Org.nr. 556626-8198

www.maxmc.se

info@maxmc.se

www.hyosung.dk/se

Table of Contents

Other manuals for HYOSUNG TE 450

Manual100 pages

Questions and Answers:

G
gbarreraJul 29, 2025
Why won't my HYOSUNG Offroad Vehicle engine start, or why is it hard to start?
- P
  powelljustinJul 29, 2025
  There are several potential reasons why your engine might not be starting easily. It could be due to compression being too low, in which case you should adjust, repair, or replace the necessary components. Another possibility is that the plug isn't sparking; try cleaning or replacing it. Finally, the issue might be that no fuel is reaching the carburetor, so cleaning or replacing it may solve the problem.
T
Tanya SantanaAug 2, 2025
What causes noisy engine in HYOSUNG TE 450?
- K
  Krystal ReyesAug 2, 2025
  A noisy engine can stem from several issues. Excessive valve chatter can be resolved by making adjustments. If the noise seems to come from the piston, camshaft drive chain, clutch, or crankshaft, consider replacing the respective component.
R
ricejasonAug 7, 2025
How to fix poor braking (FRONT and REAR) on a HYOSUNG TE 450?
- J
  jonathan64Aug 7, 2025
  To address poor braking, you can refill the brake fluid to the level mark, bleed air out of the brake lines, replace worn components, adjust the brakes, or clean the disk and pads.
F
Frank GomezAug 10, 2025
How to solve insufficient brake power in HYOSUNG TE 450?
- A
  Ashley YatesAug 10, 2025
  To solve insufficient brake power, you can repair or replace components, clean the disk and pads, or bleed air from the brake system.
D
Daniel BrownAug 15, 2025
How to fix excessive brake lever stroke on HYOSUNG Offroad Vehicle?
- N
  nmullenAug 15, 2025
  To fix excessive brake lever stroke, bleed air from the system, replenish fluid to the specified level and bleed air, or replace with the correct fluid.
E
elizabethmorrisAug 19, 2025
How to fix medium or high speed trouble on HYOSUNG TE 450?
- C
  cvelasquezAug 19, 2025
  To fix medium or high speed trouble, check and clean components, and check throttle valve for operation.
C
Christopher GomezAug 25, 2025
What to do if my HYOSUNG TE 450 has trouble with starting?
- B
  barramyAug 25, 2025
  If you are experiencing trouble with starting, you can clean components, check starter body and carburetor for tightness, adjust and replace gasket, or check and adjust components.

HYOSUNG TE 450 Specifications

General

Brand	HYOSUNG
Model	TE 450
Category	Offroad Vehicle
Language	English

Summary

General Information

General Precautions

Fuel, Oil, and Engine Coolant Recommendations

Specifications

Periodic Maintenance

Periodic Maintenance Schedule

Periodic Maintenance Chart

Maintenance Procedures

Describes the servicing procedures for various vehicle components.

Air Cleaner Maintenance

Valve Clearance Adjustment

Engine Oil and Oil Filter Service

Brake System Maintenance

Compression Pressure Test

Oil Pressure Test

Engine

Engine Removal and Remounting

Step-by-step instructions for removing and reinstalling the engine.

Engine Disassembly

Detailed procedure for disassembling the engine components.

Engine Component Inspection and Service

Covers inspection and service for key engine parts.

Cylinder Head Service

Inspection and service procedures for the cylinder head components.

Cylinder Service

Piston and Piston Ring Service

Inspection and service procedures for pistons and piston rings.

Conrod Service

Crankshaft Service

Inspection and service procedures for the crankshaft.

Starter Clutch Service

Clutch Service

Inspection and service procedures for clutch drive and driven plates.

Oil Pump Service

Inspection and service procedures for the oil pump.

Transmission Service

Disassembly and inspection of transmission gears.

Crankcase Service

Procedures for removing the oil strainer cap and servicing the crankcase.

Cooling System

Engine Coolant Service

Radiator Service

Cooling Fan Service

Thermostat Service

Water Pump Service

Procedures for removing, disassembling, inspecting, and reassembling the water pump.

Electrical System

Ignition System Service

Inspection and service for the spark plug and ignition coil.

Igniter Service

Charging System Service

Procedures for checking charging output and magneto performance.

Starter System Service

Procedures for removing, inspecting, and reassembling the starter motor.

Battery Service

Chassis

Front and Rear Wheels Service

Procedures for removing, inspecting, and reassembling front and rear wheels.

Front Brake Service

Construction, replacement, and caliper service procedures for the front brake.

Front Suspension Service

Construction, removal, inspection, and reassembly of the front suspension.

Steering System Service

Construction, removal, inspection, and reassembly of the steering components.

Rear Brake Service

Construction, pad replacement, fluid replacement, and caliper service for the rear brake.

Rear Shock Absorber Service

Construction, removal, inspection, and disposal procedures for the rear shock absorber.

Rear Suspension Service

Construction, removal, and adjustment procedures for the rear suspension.

Rear Axle Service

Servicing Information

Troubleshooting Guide

Lists common complaints, symptoms, and possible causes with remedies.

Tightening Torque Specifications

Lists torque specifications for various engine and chassis components.

Service Data Tables

Wiring Diagram

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