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HYOSUNG WOW 50 User Manual

HYOSUNG WOW 50
133 pages
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SERVICE MANUAL
99000-93110
SERVICE MANUAL
HYOSUNG MOTORS & MACHINERY INC.

Table of Contents

Questions and Answers:

HYOSUNG WOW 50 Specifications

General IconGeneral
BrandHYOSUNG
ModelWOW 50
CategoryOffroad Vehicle
LanguageEnglish

Summary

Foreword

How to Use This Manual

Guide on navigating and finding information in the manual.

Symbol

Explanation of symbols used in the manual for servicing.

General Information

Information Labels

Information labels on the vehicle.

General Precautions

Safety precautions for servicing the vehicle.

Serial Number Location

Location of frame and engine serial numbers.

Fuel and Oil Recommendations

Recommended fuel and oil types.

Exterior Illustration

Diagrams showing vehicle dimensions and layout.

Specifications

Technical specifications of the vehicle.

Periodic Maintenance

Periodic Maintenance Schedule

Recommended intervals for periodic service work.

Lubrication Points

Key points requiring lubrication for smooth operation.

Air Cleaner

Procedure for cleaning the air cleaner element.

Cylinder Head Nuts

Procedure for tightening cylinder head nuts.

Cylinder Head and Cylinder

Procedure for removing carbon deposits.

Spark Plug

Inspection, cleaning, and replacement of spark plug.

Carburetor

Idle speed and throttle cable adjustment.

Fuel Line

Inspection of fuel line for leaks.

Transmission Oil

Procedure for changing transmission oil.

Brakes

Front and rear brake adjustment.

Drive Chain

Inspection, lubrication, and replacement of drive chain.

Tire

Inspection of tire pressure and tread condition.

Steering

Procedure for adjusting toe-in for steering.

Chassis Bolts and Nuts

Checking chassis bolts and nuts for tightness.

Engine

Engine Removal and Reinstallation

Steps for removing and reinstalling the engine.

Engine Disassembly

Procedures for disassembling engine components.

Bearings

Inspection and servicing of engine bearings.

Oil Seals

Inspection for damage and leakage of oil seals.

Crankshaft

Inspection of crankshaft runout and conrod big end.

Automatic Clutch Inspection

Checks for clutch engagement and operation.

Cylinder Head

Decarboning and checking cylinder head gasket surface.

Cylinder

Measuring cylinder bore wear and reworking.

Piston

Measuring piston to cylinder clearance.

Fuel System

Carburetor

Removal, disassembly, inspection, and reassembly.

Fuel Tank

Removal, inspection, and remounting of the fuel tank.

Oil Pump

Air bleeding and checking the oil pump capacity.

Electrical System

Ignition/Charging System

Checking ignition coil and charging output.

Stator Coils

Measuring resistance and checking charging output.

Regulator/Rectifier

Resistance measurement and replacement.

Starter System

Overview of starter system components.

Starting Motor Inspection

Inspection of carbon brushes and commutator.

Starter Relay Inspection

Checking coil resistance.

Thermoelement

Inspection for heating.

Switches Inspection

Checking switch continuity.

Battery

Battery treatment and maintenance precautions.

Chassis

Front Wheel and Brake

Exploded view of front wheel and brake components.

Steering and Front Suspension

Removal, disassembly, and tightening torque.

Toe-in Adjustment

Procedure for adjusting front wheel toe-in.

Rear Wheel

Removal, inspection, and remounting of the rear wheel.

Rear Brake

Brake pad replacement and caliper disassembly.

Rear Axle Housing, Axle Shaft and Shock Absorber

Removal, inspection, and reassembly.

Servicing Information

Troubleshooting

Common problems, causes, and remedies for engine and electrical.

Special Tools

List of special tools with part numbers and descriptions.

Tightening Torque

Torque specifications for engine and chassis components.

Service Data

Technical data and limits for engine and chassis parts.

Wire and Cable Routing

Diagrams showing wire and cable routing.

Wiring Diagram

Electrical wiring diagram of the vehicle.

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