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Hyster CHALLENGER H80XL User Manual

Hyster CHALLENGER H80XL
131 pages
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OPERATING MANUAL
CHALLENGER
DO NOT REMOVE THIS MANUAL FROM THIS UNIT
H70XL, H80XL, H90XLS, H90XL, H100XL,
H110XL (G005)
H135XL, H135XL
2
, H155XL, H155XL
2,
H155XLS
(F006, G006)
DO NOT REMOVE THIS MANUAL FROM THIS UNIT
HYSTER COMPANY PART NO. 897364
Property of American Airlines

Table of Contents

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Hyster CHALLENGER H80XL Specifications

General IconGeneral
ModelH80XL
CategoryForklifts
Rated Capacity8000 lbs
Load Capacity8000 lbs
Tire TypePneumatic
Power SourceDiesel

Summary

Model Description Overview

Operator Protection Equipment

Explains overhead guards, load backrests, seat belts, and nameplate importance.

Safety and Warning Labels

Illustrates and lists various warning and safety labels for operational awareness.

Detailed Instrument and Control Descriptions

Auxiliary Control Levers

Details functions of auxiliary control levers for operations like Reach, Side Shift, and Clamp.

Operating Procedures - Fundamentals

Stability and Load Capacity

Explains Center of Gravity (CG) and its impact on lift truck stability and factors affecting it.

Pre-Operation Checks and Starting

Details pre-operation checks (engine stopped) for fuel, fluids, tires, and general condition.

Operational Checks and Safety Techniques

Checks with Engine Running

Specifies checks for horn, gauges, lights, transmission, lift/tilt, and brakes with the engine running.

Basic Operating Techniques

Covers safe operation, emphasizing seat belts, trained operators, and approved areas.

Driving, Steering, and Load Handling

Driving and Direction Changes

Explains operating manual and powershift transmissions for driving and changing directions.

Inching, Steering, and Turning

Details inching for slow travel and safe steering practices, including tail swing awareness.

Load Handling Principles

Covers general load handling, capacity, stability, lifting, lowering, and tilting procedures.

General Maintenance and Safety

General Maintenance Warnings

Emphasizes authorized repairs, reporting needs, and following the maintenance schedule.

Pre-Operation Checks - Engine Components

Drive Belts and Cooling System Maintenance

Battery and Tire Maintenance

Forks, Mast, and Chain Inspection

Safety Labels and Operator Restraint System

Checks with Engine Running

Engine Exhaust Safety

Warns about hazards of engine exhaust, including carbon monoxide, and safe operating practices.

Gauges, Lights, Horn, and Fuses

Oil Level Checks

Control Levers, Pedals, and Brakes

Adding Fuel to the Lift Truck

LPG Fueling Precautions

Details safety precautions for handling LPG fuel, including warnings about flammability and leaks.

Gasoline or Diesel Fueling

Details procedures for adding gasoline or diesel fuel, emphasizing correct fuel type and static spark prevention.

Wheels and Tires - Repair

Pneumatic Tire Repair Warnings

Details warnings for pneumatic tire repair, including safety glasses and tire deflation.

Removing Wheels from Lift Truck

Wheel Disassembly Safety

Emphasizes safety during wheel disassembly, including keeping tools in contact and avoiding injury from slips.

Installing Wheels in Tires

Installing Wheels on Hub

Tire Inflation Procedures

Covers adding air to tires, checking component installation, and final inflation to specified pressure.

Dual Drive Wheel Installation

Pneumatic Tubeless Tire Repair

Removing Tire from Wheel

Installing Tire on Wheel

Adding Air to Tubeless Tires

Tubeless Tire Inflation Safety

Provides safety instructions for adding air to tubeless tires using a safety cage and proper chuck.

Solid Rubber Tire Procedures

Installing Solid Rubber Tire on Wheel

New or Rebuilt Engine Operation

Initial Engine Break-in Period

Outlines special operating conditions for new/rebuilt engines during the first 50 hours.

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