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CHALLENGER H135XL
Hyster CHALLENGER H135XL User Manual
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OPERA
TING
MANUAL
CHALLENGER
DO
NOT
R
EMOVE
T
HI
S
M
ANUAL
FROM
THI
S
UNI
T
H70XL,
H80XL
,
H90XLS,
H90XL,
H100XL,
H1
10XL
(G005)
H135XL,
H135XL
2
,
H155XL,
H155XL
2,
H155XLS
(F006,
G006)
DO
NOT
REMOVE
THIS
MANUAL
FROM
THIS
UNIT
HYSTER
COMP
ANY
P
ART
NO.
897364
Property of American Airlines
2
Table of Contents
Foreword
3
Table of Contents
5
Contents
5
Model Description
11
General
11
Operator Protection Equipment
12
Nameplate
12
Safety Labels
13
Instruments and Controls
21
Operating Procedures
31
General
31
Know Your Lift Truck
31
Stability and Center of Gravity
31
Capacity (Weight and Load Center)
32
Inspection before Operation
33
Checks with the Engine Stopped
33
Starting Procedures
34
Gasoline or LPG Engine
34
Diesel Engine
35
Checks with the Engine Running
36
Operating Techniques
37
Basic Operating Procedures
37
Driving and Direction Changes
40
Operator Presence System
41
Inching
42
Steering (Turning)
42
Load Handling, General
44
Load Handling, Lifting, Lowering, and Tilting
45
Load Handling
48
How to Engage and Disengage a Load
48
Load Handling, Traveling
50
Highway Trucks, Railroad Cars and Docks
53
Attachments
54
Stopping
55
Parking
55
Maintenance
57
General
57
How to Move a Disabled Lift Truck
58
How to Tow the Lift Truck
58
How to Put a Lift Truck on Blocks
59
How to Raise the Drive Tires
59
How to Raise the Steering Tires
60
How to Make the Checks with the Engine Stopped
77
Hydraulic System Oil
77
Engine Oil
77
Air Filter
77
Drive Belts
80
Cooling System
80
Fuel System
81
Primary Fuel Filter, Diesel Engine
81
Battery
82
Tires and Wheels
82
Forks
84
Forks, Adjustment
84
Forks, Removal and Installation
87
Inspection of Forks, Mast and Lift Chains
88
Safety Labels
91
Operator Restraint System
91
Automatic Locking Retractor (ALR)
93
Emergency Locking Retractor (ELR)
93
How to Make the Checks with the Engine Running
94
Gauges, Lights, Horn and Fuses
95
Oil Level, Powershift Transmission
98
Oil Level, Oil Clutch System, H70--110XL
98
Control Levers and Pedals
99
Lift System Operation
100
Inching/Brake Pedal
100
Service Brakes
101
Parking Brake
101
Steering System
101
How to Add Fuel to the Lift Truck
102
Liquified Petroleum Gas (LPG)
102
Gasoline or Diesel Fuel
105
Wheels and Tires
106
How to Repair a Pneumatic Tire
106
Remove the Wheels from the Lift Truck
106
Remove the Wheel from the Tire
107
Install the Wheel in the Tire
111
Add Air to the Tires
113
Install the Wheels
114
Installation Procedures, Dual Drive Wheels
115
Pneumatic Tubeless Tire, Repair
116
Remove Tire from Lift Truck
116
Remove Tire from Wheel
117
Install Tire on Wheel
119
Add Air to Pneumatic Tubeless Tire
124
Install the Wheels
125
Solid Rubber Tires
125
Install the Tire on the Wheel
127
Operating Procedures for a New or Rebuilt Engine
129
4
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Hyster CHALLENGER H135XL Specifications
General
Brand
Hyster
Model
CHALLENGER H135XL
Category
Forklifts
Language
English
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