Hyster H16.00-18.00XM-12 User Manual

Mast Table of Contents
TABLE OF CONTENTS
General ............................................................................................................................................................... 1
Description ......................................................................................................................................................... 1
Operation............................................................................................................................................................ 1
Control Valve, Carriage/Attachment ............................................................................................................ 2
Selector Valve................................................................................................................................................. 2
Safety Procedures When Working Near Mast.................................................................................................. 3
Carriage Repair.................................................................................................................................................. 5
Remove ........................................................................................................................................................... 5
Disassemble ................................................................................................................................................... 5
Assemble ........................................................................................................................................................ 7
Install ............................................................................................................................................................. 7
Selector Valve................................................................................................................................................. 8
Remove and Disassemble.......................................................................................................................... 8
Clean and Inspect...................................................................................................................................... 8
Assemble.................................................................................................................................................... 8
Install......................................................................................................................................................... 8
Tilt Cylinders Repair ......................................................................................................................................... 9
Remove ........................................................................................................................................................... 9
Disassemble ................................................................................................................................................... 9
Clean .............................................................................................................................................................. 10
Assemble ........................................................................................................................................................ 10
Install ............................................................................................................................................................. 11
Mast Repair........................................................................................................................................................ 11
Remove ........................................................................................................................................................... 11
Disassemble ................................................................................................................................................... 14
Clean and Inspect .......................................................................................................................................... 14
Assemble ........................................................................................................................................................ 16
Install ............................................................................................................................................................. 17
Lift Cylinders Repair ......................................................................................................................................... 19
Description and Operation............................................................................................................................ 19
Remove ........................................................................................................................................................... 20
Disassemble ................................................................................................................................................... 20
Clean and Inspect .......................................................................................................................................... 20
Assemble ........................................................................................................................................................ 20
Install ............................................................................................................................................................. 22
Mast Operation Check....................................................................................................................................... 23
Lift and Tilt System Leaks Check..................................................................................................................... 23
Lift System..................................................................................................................................................... 23
Tilt System..................................................................................................................................................... 23
Tilt Cylinder Stroke and Backward Tilt Angle Adjustments .......................................................................... 25
Carriage Adjustments........................................................................................................................................ 26
Lift Chain Adjustments................................................................................................................................. 26
Bearing Blocks............................................................................................................................................... 26
Mast Adjustments.............................................................................................................................................. 26
Bearing Blocks............................................................................................................................................... 26
Wear Plates .................................................................................................................................................... 26
Troubleshooting.................................................................................................................................................. 28
©2006 HYSTER COMPANY i

Hyster H16.00-18.00XM-12 Specifications

General

Model	H16.00-18.00XM-12
Engine Type	Diesel
Rated Capacity	16000-18000 lbs at 24" load center
Load Centre	1200 mm
Power Source	Diesel
Tire Type	Pneumatic
Lift Height	Variable (model dependent)

Summary

Mast Safety Procedures

General Mast Safety Warnings

Highlights hazards of heavy, moving mast parts and potential for serious injury.

Mast Working Safety Precautions

Outlines critical safety steps like lowering the mast and using proper lifting equipment.

Carriage Repair Procedures

Carriage Component Removal

Steps for disconnecting electrical, hydraulic lines, and lift chains from the carriage.

Carriage Component Disassembly

Procedures for dismantling fork positioner cylinders, load rollers, and selector valves.

Carriage Component Assembly

Tilt Cylinder Repair

Tilt Cylinder Removal

Steps for safely disconnecting and removing tilt cylinders from the mast assembly.

Tilt Cylinder Disassembly

Mast Repair and Maintenance

Mast Component Removal

Procedures for lowering the mast, removing related parts like forks, carriage, and chains.

Mast Assembly Removal

Steps for disconnecting hydraulic lines, hoses, and cables, then removing the mast from the truck.

Mast Component Disassembly

Mast Component Assembly

Lift Cylinder Repair

Lift Cylinder Removal and Disassembly

Steps for removing lift cylinders from the mast and disassembling them.

Lift Cylinder Cleaning and Assembly