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Hyster H35XM User Manual

Hyster H35XM
38 pages
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0$='$ (1*,1(
M4-2.0G AND
M4-2.2G
H1.50-1.75
XM (S/H25-35XM)
[C010, D001
, D010, E001];
H2.00XMS (S
/H40XMS)
[C010, D001
, D010, E001]; S/H2.00-3.20XM
(S/H40-65X
M)
[D177, D18
7, H177]
PART NO. 897477 600 SRM 496
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Hyster H35XM Specifications

General IconGeneral
Tire TypePneumatic
ModelH35XM
CategoryForklifts
Lowering Speed (loaded/unloaded)0.5 m/s
Weight (without battery)5000 kg

Summary

General Safety Precautions

Lifting, Personal, and Workshop Safety

Guidelines for safe handling of parts, tool usage, and general workshop safety.

Electrical, Operational, and Fuel Safety

Precautions for electrical systems, operating procedures, and fuel/battery handling.

Cylinder Head, Camshaft, Valve Mechanism Repair

Component Removal Procedures

Step-by-step instructions for removing engine components like timing belt covers and cylinder head.

Cylinder Head and Rocker Assembly Removal

Sequence for removing the valve cover, rocker shaft assembly, and cylinder head from the engine block.

Cylinder Head, Camshaft, Valve Mechanism Inspection

Camshaft Inspection for Wear and Damage

Methods to inspect the camshaft for damage, wear, and correct dimensions.

Valve Springs and Cylinder Head Installation

Cylinder Head Installation Sequence and Torquing

Steps for installing the cylinder head, including gasket placement and torque specifications.

Camshaft Pulley and Timing Belt Installation

Camshaft Pulley Alignment and Tightening

Steps for installing the camshaft pulley, aligning timing marks, and tightening.

Timing Belt Installation and Tensioning

Procedure for installing the timing belt, setting tensioner, and verifying belt tension.

Crankshaft and Main Bearings Removal and Inspection

Crankshaft Wear, Diameter, and Straightness Inspection

Methods for inspecting the crankshaft for damage, measuring journal diameters, and checking straightness.

Crankshaft and Main Bearing Installation Process

Steps for installing main bearings and the crankshaft, including lubrication and torque.

Pistons and Connecting Rods Removal and Inspection

Piston and Connecting Rod Disassembly

Instructions for removing and disassembling pistons, connecting rods, and piston rings.

Connecting Rod and Piston Assembly

Connecting Rod to Piston Pin Assembly

Steps for assembling the connecting rod and piston, including pin installation and lubrication.

Piston Ring Installation and Cylinder Placement

Instructions for installing piston rings correctly and positioning the piston in the cylinder bore.

Oil Pump Removal Steps

Oil Pump Access and Removal

Steps for removing components to access and remove the oil pump assembly.

Oil Pump Disassembly and Cleaning Process

Oil Pump Inspection and Assembly Procedures

Cooling System Repair - Thermostat

Cooling System Repair - Fan Assembly

Cooling System Repair - Water Pump

Distributor Repair Procedures

Flywheel and Ring Gear Repair Procedures

Valve Adjustment Procedure

Valve Clearance Adjustment Steps

Step-by-step guide to adjust valve clearances for intake and exhaust valves.

Compression Pressure Check and Timing Adjustment

Compression Test Procedure and Interpretation

Instructions for performing a compression test on each cylinder to diagnose engine health.

Torque Specifications - Engine Components

Torque Specs: Camshaft Pulley to Rod Caps

Lists torque values for critical engine components like camshaft pulley, cooling fan, and connecting rod caps.

Torque Specs: Cylinder Head to Flywheel Housing

Provides torque specifications for cylinder head, engine mounts, exhaust manifold, and flywheel housing.

Troubleshooting Engine Start and Running Issues

Engine Will Not Start Troubleshooting Guide

Diagnoses common causes and provides solutions for an engine that will not start.

Engine Overheating Troubleshooting Guide

Diagnoses causes of engine overheating and outlines corrective measures.

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