Hyster N30XMXDR3 Service & Repair Manual

©2014 HYSTER COMPANY
TABLE OF CONTENTS
General .....................................................................................................................................................................1
How to Move a Disabled Lift Truck ................................................................................................................... 1
How to Tow a Lift Truck ................................................................................................................................ 2
How to Put The Lift Truck on Blocks ................................................................................................................ 3
How to Raise the Drive/Steer Tire .................................................................................................................3
How to Raise the Load Wheels ...................................................................................................................... 5
How to Raise the Load Wheels (W25-30-40ZC)............................................................................................. 5
Safety Procedures When Working Near Mast .......................................................................................................6
Maintenance Schedule ............................................................................................................................................ 8
Maintenance Procedures Every 8 Hours or Daily ............................................................................................... 15
Checks Before Operation ..................................................................................................................................15
How to Make Checks With Key Switch OFF ...................................................................................................16
Safety Labels .................................................................................................................................................16
Battery ...........................................................................................................................................................17
Brake ............................................................................................................................................................. 18
Tires and Wheels .......................................................................................................................................... 18
Mast, Forks, and Lift Chains ....................................................................................................................... 18
Reach Mechanism (W20/30ZR)..................................................................................................................... 20
Control Handle ..............................................................................................................................................21
Hydraulic System ......................................................................................................................................... 21
How to Make Checks With Key Switch ON .....................................................................................................21
Check for Leaks in Lift System ....................................................................................................................21
Control Buttons............................................................................................................................................. 22
Direction/Speed Control and Switches ........................................................................................................ 22
Gauges, Horn, Fuses .....................................................................................................................................23
Maintenance Procedures Every 350 Hours or Every 2 Months ..........................................................................24
Fittings Lubrication ..........................................................................................................................................24
Lift Chain Adjustments .................................................................................................................................... 25
Drive Wheel .......................................................................................................................................................26
Brake ................................................................................................................................................................. 27
Hydraulic System ..............................................................................................................................................27
Hydraulic Hoses and Fittings ...................................................................................................................... 27
Fluid Level .................................................................................................................................................... 27
Hydraulic Reservoir Breather ......................................................................................................................28
Master Drive Unit .............................................................................................................................................28
Check Oil Level .............................................................................................................................................28
Traction and Pump Motor Brushes ..................................................................................................................28
Contactor ........................................................................................................................................................... 30
Maintenance Procedures Every 2000 Hours or Yearly ....................................................................................... 30
Hydraulic Oil Change ....................................................................................................................................... 30
Load Wheel Bearings () W25/30/40ZC.............................................................................................................. 32
Remove .......................................................................................................................................................... 32
Install ............................................................................................................................................................ 34
Master Drive Unit .............................................................................................................................................34
Drive Unit Gear Oil ...................................................................................................................................... 34
Welding Repairs .................................................................................................................................................... 34
General Repairs .....................................................................................................................................................35
Load Wheels (W30-40ZA and W20-30ZR)........................................................................................................ 35
Remove .......................................................................................................................................................... 35
Install ............................................................................................................................................................ 36
Table of Contents
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Hyster N30XMXDR3 Specifications

General

Brand	Hyster
Model	N30XMXDR3
Category	Lifting Systems
Language	English