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Hyster S135XL User Manual

Hyster S135XL
102 pages
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OPERATING MANUAL
S70XL, S80XL, S80XL BCS, S100XL,
S120XLS, S120XL (D004)
S135XL, S155XL, S155XLS, S135XL
2
, S155XL
2
(B024, C024)
DO NOT REMOVE THIS MANUAL FROM THIS UNIT
SPACESAVER
HYSTER COMPANY PART NO. 897366
Property of American Airlines

Table of Contents

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Hyster S135XL Specifications

General IconGeneral
BrandHyster
ModelS135XL
CategoryForklifts
LanguageEnglish

Summary

Foreword and Operator Guidance

Safety Symbols and Additional Information

Explains safety symbols (Warning, Caution) and lists sources for additional safety information.

Model Overview and Components

General Model Features and Transmissions

Details engine options and transmission types (manual vs. powershift) for different models.

Understanding the Lift Truck Nameplate

Explains capacity, load center, and serial number information found on the nameplate.

Instruments and Controls

Instrument Gauges: Fuel and Warning Lights

Describes the fuel gauge and common warning indicator lights.

Operator Controls

Explains the operation of the cold start aid, key switch, and horn.

General Operating Procedures

Understanding Lift Truck Stability and CG

Explains center of gravity, load balance, and factors affecting lift truck stability.

Load Capacity and Load Center Understanding

Details how to determine and understand lift truck load capacity and load center.

Pre-Operation Inspection Checklist

Outlines essential checks to perform before operating the lift truck.

Diesel Engine Starting Procedures

Provides instructions for starting diesel engines, including glow plug use.

Engine Running Checks and Seat Belt Safety

Lists checks while engine is running and emphasizes seat belt use during tip-overs.

General Operating Techniques

Covers general operating techniques and reinforces seat belt usage.

Driving and Direction Changes

Operator Presence System (OPS) Function

Describes the safety system that ensures the operator is seated for operation.

Load Handling: General Principles

Load Handling: Lifting, Lowering, and Tilting

Engaging and Disengaging Loads

Traveling with Loads

Stopping and Parking Procedures

Safe Parking Procedures

Details steps for safely stopping and parking the lift truck.

Maintenance Overview and Schedule

Understanding the Maintenance Schedule

Explains the maintenance schedule and factors affecting service intervals.

Engine Stopped Maintenance Checks

Hydraulic System Oil Level Check

Details how to check and maintain the hydraulic oil level safely.

Air Filter and Fuel System Maintenance

Describes air filter cleaning/replacement and fuel system checks.

Wheels and Tires Service

Changing Solid Rubber Tires

Explains the process and required equipment for changing solid rubber tires.

Fork Maintenance and Handling

Inspecting Forks, Mast, and Lift Chains

Details inspections for cracks, wear, and alignment on forks, mast, and lift chains.

Operator Restraint System Checks

Engine Running Maintenance Checks

Transmission and Clutch Maintenance

Transmission and Clutch Oil Level Checks

Details checking oil levels for powershift transmission and oil clutch systems.

Lift System and Pedal Checks

Service and Parking Brake Checks

Details checks for service brake application and parking brake holding capability.

Fueling Procedures

General Fueling Safety Precautions

Covers general safety rules for fueling, including no smoking and ventilation.

Liquefied Petroleum Gas (LPG) Handling

Provides detailed safety instructions for handling LPG tanks and fueling.

Gasoline and Diesel Fueling Procedures

Explains the procedure for fueling with gasoline or diesel fuel, including static spark prevention.

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