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S120XL
Hyster S120XL User Manual
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OPERA
TING
MANUAL
S70XL,
S80XL,
S80XL
BCS,
S
100XL
,
S120XLS,
S120XL
(D004)
S135XL,
S155XL,
S155XLS,
S135XL
2
,
S155XL
2
(B024,
C024)
DO
NOT
REMOVE
THIS
MANUAL
FROM
THIS
UNIT
SP
ACESA
VER
HYSTER
COMP
ANY
P
ART
NO.
897366
Property of American Airlines
2
Table of Contents
Foreword
3
Table of Contents
5
Contents
5
Model Description
9
General
9
Operator Protection Equipment
10
Nameplate
10
Safety Labels
11
Instruments and Controls
15
Operating Procedures
25
General
25
Know Your Lift Truck
25
Stability and Center of Gravity
25
Capacity
27
(Weight and Load Center)
27
Inspection before Operation
27
Checks with the Engine Stopped
27
Starting Procedures
28
Gasoline or LPG Engine
28
Diesel Engine
29
Checks with the Engine Running
30
Operating Techniques
31
Basic Operating Procedures
31
Driving and Direction Changes
34
Operator Presence System
35
Inching
35
Steering (Turning)
36
Load Handling, General
38
Load Handling, Lifting, Lowering, and Tilting
40
Load Handling, How to Engage and Disengage a Load
42
Load Handling, Traveling
45
Highway Trucks, Railroad Cars and Docks
49
Attachments
51
Stopping
51
Parking
51
Maintenance
53
General
53
How to Move a Disabled Lift Truck
54
How to Tow the Lift Truck
54
How to Put a Lift Truck on Blocks
55
How to Raise the Drive Tires
55
How to Raise the Steering Tires
55
Maintenance Schedule
57
How to Make the Checks with the Engine Stopped
71
Hydraulic System Oil
71
Engine Oil
74
Drive Belts
74
Cooling System
74
Air Filter
76
Fuel System
76
Primary Fuel Filter, Diesel Engine
76
Battery
77
Tires and Wheels
78
Forks
79
Forks, Adjustment
79
Forks, Removal and Installation
79
Inspection of Forks, Mast, and Lift Chains
82
Safety Labels
84
Operator Restraint System
85
Automatic Locking Retractor (ALR)
85
Emergency Locking Retractor (ELR)
85
Hood and Seat Latches
86
How to Make the Checks with the Engine Running
88
Gauges, Lights, Horn and Fuses
89
Oil Level, Powershift Transmission
92
Oil Level, Oil Clutch System
92
Control Levers and Pedals
93
Lift System Operation
94
Inching/Brake Pedal
94
Service Brakes
95
Parking Brake
95
Steering System
95
How to Add Fuel to the Lift Truck
96
Liquified Petroleum Gas (LPG)
96
Gasoline or Diesel Fuel
99
Wheels and Tires
100
How to Change a Solid Rubber Tire
100
Install the Wheels
101
Steering Wheels
101
Drive Wheels
101
Operating Procedures for a New or
101
Rebuilt Engine
101
4
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Hyster S120XL Specifications
General
Model
S120XL
Category
Forklifts
Load Capacity
12000 lbs
Tire Type
Pneumatic
Power Source
LPG
Weight
18000 lbs
Engine Model
GM 4.3L
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