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Hyundai 250D-9 User Manual

Hyundai 250D-9
232 pages
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CONTENTS
CONTENTS
FOREWORD
FOREWORD
A message to hyundai lift truck operators
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0-1
Introduction
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0-2
How to use this manual
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0-3
EC regulation approved
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0-5
Safety labels
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0-6
Guide (Direction, Serial number, Symbols)
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0-16
1. SAFETY HINTS
1. SAFETY HINTS
1. Daily inspection
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1-1
2. Do's and don'ts
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1-2
3. Seat belts
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1-4
4. No riders
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1-5
5. Pedestrians
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1-6
6. Operator protection
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1-7
7. Fork safety
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1-8
8. Pinch points
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1-9
9. Travel
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1-10
10. Grades, ramps, slopes and inclines
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1-11
11. Tip over
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1-12
12. Surface and capacity
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1-14
13. Parking
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1-15
14. Refueling
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1-16
15. Step
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1-17
16. Operator's safety rules
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1-18
2. OPERATING HAZARDS
2. OPERATING HAZARDS
1. Loose loads
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2-1
2. Long and wide loads
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2-2
3. Rear swing
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2-2
4. Low overhead clearance
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2-3
5. Fast turns and high loads
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2-3
6. Right angle stacking
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2-4
7. Chain slack
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2-4
8. Pallets and skids
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2-5
9. Caution for electrical lines
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2-5
10. Lifting loads
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2-6

Table of Contents

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Hyundai 250D-9 Specifications

General IconGeneral
BrandHyundai
Model250D-9
CategoryTrucks
LanguageEnglish

Summary

FOREWORD

How to use this manual

Details the manual's organization into nine major parts and how to navigate its content for effective use.

Safety labels

Illustrates and lists various safety labels found on the machine and their importance for safe operation.

1. SAFETY HINTS

Daily inspection

Outlines the procedure for inspecting the truck at the beginning of each shift to ensure safe operation.

Do's and don'ts

Provides a list of essential safety practices and actions to avoid for safe operation of the lift truck.

Tip over

Explains conditions leading to lateral and longitudinal tip-overs and how to brace for survival.

Operator's safety rules

Covers general safety rules, including seat belt usage and parking brake locking, and ISO 3691 regulations.

2. OPERATING HAZARDS

Loose loads

Warns about the dangers of loose or unbalanced loads and the need for proper stacking and banding.

Caution for electrical lines

Details safe separation distances from electrical lines and procedures if the truck touches power lines.

Lifting loads

Prohibits people standing under lifted loads and warns against using wire ropes for lifting.

3. KNOW YOUR TRUCK

General locations

Identifies and illustrates the main components and locations on the lift truck for user familiarity.

Switches

Details the various switches located in the operator's cabin and their functions for truck operation.

Control device

Explains the operation of levers and pedals for controlling lift, tilt, side shift, and fork positioner.

4. OPERATOR MAINTENANCE AND CARE

Daily safety inspection

Outlines the operator's responsibility to check the truck's condition and ensure it is safe to operate.

Suggestion for new truck

Provides guidance on operating a new truck during the initial 100 hours to enhance performance and lifespan.

5. STARTING AND OPERATING PROCEDURES

Before operating the truck

Emphasizes reading the manual, being trained, and ensuring readiness before operating the lift truck.

Check before operation

Details the required walk-around checks before starting the engine for personal safety and truck longevity.

Traveling of the truck

Guides on basic operation, changing direction and speed, and safe practices for traveling on slopes.

Load handling

Explains safe procedures for handling loads, adjusting forks, and stacking operations to ensure stability.

6. EMERGENCY STARTING AND TOWING

How to tow a disabled truck

Provides step-by-step instructions and safety precautions for towing a disabled lift truck safely.

How to use battery jumper cables

Details the safe procedure for jump-starting a lift truck using jumper cables from another vehicle.

7. PLANNED MAINTENANCE AND LUBRICATION

Safe maintenance practices

Lists safety standards and recommended practices for workers performing maintenance on industrial trucks.

Maintenance check list

Provides a detailed checklist of items to inspect and service at various intervals (10, 50, 250, 500, 1000 hours).

Tire pressure

Explains the importance of correct tire pressure and the causes of tire damage and excessive heat.

8. SPECIFICATIONS

Specification table

Lists key technical specifications for the lift truck model, including capacity, dimensions, and performance data.

Specification for major components

Details specifications for major components like the engine, main pump, and control valve for technical reference.

Tightening torque

Provides a table of specified tightening torques for critical fasteners in various truck systems for safe assembly.

9. TROUBLESHOOTING

Engine system

Lists common engine symptoms, their probable causes, and recommended remedies for troubleshooting.

Electrical system

Details common electrical system issues, their probable causes, and suggested remedies for diagnosis.

Steering system

Provides troubleshooting guidance for steering wheel drag, return issues, and abnormal sounds.

10. TESTING AND ADJUSTING

Ease of starting, noise

Guides on testing starting procedures, engine idling, and identifying abnormal noises during operation.

Drive system

Details testing and adjustment procedures for the gear shift lever, oil leakage, and pedal adjustments.

Travel system

Covers checks for tires, hub nuts, rim side ring, steering axle, and drive axle for travel system integrity.