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Hyundai HX500L User Manual

Hyundai HX500L
41 pages
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HX500L, HX520L T3
CRAWLER EXCAVATOR
SERVICE MANUAL
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Hyundai HX500L Specifications

General IconGeneral
BrandHyundai
ModelHX500L
CategoryExcavators
LanguageEnglish

Summary

SECTION 1 GENERAL

Group 1 Safety

Essential safety guidelines for operating and maintaining the excavator.

Group 2 Specifications

Detailed technical specifications and major component overview of the excavator.

SECTION 2 STRUCTURE AND FUNCTION

Group 1 Pump Device

Details on the pump device's structure and function within the hydraulic system.

Group 2 Main Control Valve

Explanation of the main control valve's structure and operational function.

Group 3 Swing Device

Description of the swing device's components and how it functions.

Group 4 Travel Device

Information on the structure and function of the travel system.

Group 5 Rcv Lever

Details on the structure and function of the receive lever.

Group 6 Rcv Pedal

Explanation of the receive pedal's structure and function.

SECTION 3 HYDRAULIC SYSTEM

Group 1 Hydraulic Circuit

Diagram and explanation of the overall hydraulic circuit.

Group 2 Main Circuit

Detailed breakdown of the main hydraulic circuit.

Group 3 Pilot Circuit

Explanation of the pilot hydraulic circuit and its operation.

Group 4 Single Operation

Description of single hydraulic operations and their functions.

Group 5 Combined Operation

Details on how combined hydraulic operations work.

SECTION 4 ELECTRICAL SYSTEM

Group 1 Component Location

Identifies the location of key electrical system components.

Group 2 Electrical Circuit

Diagrams and explanations of the electrical circuits.

Group 3 Electrical Component Specification

Specifications for various electrical components.

Group 4 Connectors

Information on electrical connectors used in the system.

SECTION 5 MECHATRONICS SYSTEM

Group 1 Outline

An overview of the mechatronics system.

Group 2 Mode Selection System

Explanation of the mode selection system's functionality.

Group 3 Automatic Deceleration System

Details on the automatic deceleration system.

Group 4 Power Boost System (null)

Information on the power boost system.

Group 5 Travel Speed Control System

Explanation of the travel speed control system.

Group 6 Automatic Warming Up System

Details on the automatic warming up system.

Group 7 Engine Overheat Prevention System

Information on the engine overheat prevention system.

Group 8 Variable Power Control System

Explanation of the variable power control system.

Group 9 Attachment Flow Control System

Details on the attachment flow control system.

Group 10 Intelligent Power Control System

Information on the intelligent power control system.

SECTION 6 TROUBLESHOOTING

Group 1 Before Troubleshooting

Preliminary steps and considerations before troubleshooting.

Group 2 Hydraulic And Mechanical System

Troubleshooting for hydraulic and mechanical issues.

Group 3 Electrical System

Troubleshooting guide for electrical system problems.

Group 4 Mechatronics Systegroup System

Troubleshooting for mechatronics system issues.

Group 5 Air Conditioner And Heater System

Troubleshooting for the air conditioner and heater systems.

SECTION 7 MAINTENANCE STANDARD

Group 1 Operational Performance Test

Procedures and standards for operational performance testing.

Group 2 Major Component

Maintenance standards for major machine components.

Group 3 Track And Work Equipment

Maintenance standards for track and work equipment.

SECTION 8 DISASSEMBLY AND ASSEMBLY

Group 1 Precautions

Important safety precautions before disassembly/assembly.

Group 2 Tightening Torque

Specifications for tightening torque for various fasteners.

Group 3 Pump Device

Disassembly and assembly procedures for the pump device.

Group 4 Main Control Valve

Procedures for disassembling and assembling the main control valve.

Group 5 Swing Device

Step-by-step guide for swing device disassembly and assembly.

Group 6 Travel Device

Disassembly and assembly procedures for the travel device.

Group 7 Rcv Lever

Procedures for disassembling and assembling the receive lever.

Group 8 Turning Joint

Disassembly and assembly of the turning joint.

Group 9 Boom, Arm And Bucket Cylinder

Procedures for disassembling boom, arm, and bucket cylinders.

Group 10 Undercarriage

Disassembly and assembly of the undercarriage components.

Group 11 Work Equipment

Procedures for disassembling and assembling work equipment.

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