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Hyundai HY3050 User Manual

Hyundai HY3050
24 pages
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ELECTRIC AIR COMPRESSOR
Models HY3050, HY30100 & HY3150
User Manual
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Hyundai HY3050 Specifications

General IconGeneral
BrandHyundai
ModelHY3050
CategoryAir Compressor
LanguageEnglish

Summary

1. Safety Information

1.1 Operator Responsibilities

Operator's duty of care for safe operation and preventing unauthorized use.

1.2 Warning Signs and Symbols

Explains warning signs and symbols for hazard avoidance to prevent injury or death.

1.3 Electrical Safety

1.3.1 Live Equipment Safety

Never work on live/energised equipment. Always isolate supplies before maintenance.

1.3.3 Electrical Cable Inspection

Inspect cables, plugs, and connections for damage before use.

2. Unpacking and Initial Setup

3. Part Locations

4. Specific Safety Precautions

4.1 Moving Parts Safety

Keep hands and body parts away from compressor's moving parts.

4.2 Guard and Safety Feature Integrity

Ensure all guards and safety features are in place and working before operation.

4.3 Eye Protection and Air Stream Safety

Always wear safety goggles or equivalent eye protection. Do not aim air at people.

4.4 Electrical Shock Protection

Avoid contact with grounded surfaces and wet locations.

4. Specific Safety Precautions (Continued)

4.12 Maintenance and Lead Inspection

Follow lubrication instructions, inspect power leads, and check for damage.

4.15 Damaged Parts and Air Leak Checks

Inspect parts for damage and air leaks before use. Repair or replace damaged items.

4.19 Voltage Operation Requirements

Operate compressor at its rated voltage to prevent motor damage.

4.24 Power Off and Depressurization

Turn off the pressure switch, disconnect power, and drain the tank when not in use.

4. Specific Safety Precautions (Continued)

4.27 Tank Draining Procedure

Drain the tank daily or after 4 hours of use to remove accumulated water.

4.29 Air Handling Parts Specification

Use air handling parts rated for pressures not less than 125 Psi (8.6 Bar).

4.31 Grounding (Earthing) Instructions

Ensure the compressor is grounded for operator protection against electric shock.

4.32 Extension Lead Usage

Use correct, grounded extension leads. Inspect leads for damage and ensure adequate gauge.

5. Operation and Maintenance

5.1 Installation Procedures

Instructions for unpacking, fitting wheels, positioning, and ventilation.

5.2 Usage Instructions

Guidance on transporting, checking oil level, and using the compressor.

5.3 Electrical Connections

How to connect single-phase and three-phase compressors to power.

5. Operation and Maintenance (Continued)

5.4 Installation Requirements

Securing control boxes, power cable connections, and warranty implications.

5.5 Starting the Compressor

Steps for starting the compressor, including checking mains power and rotation direction.

5. Operation and Maintenance (Continued)

5.7 Tandem Compressor Operation

Instructions for starting tandem compressors using a timed control unit.

5.8 Adjusting Operating Pressure

How to adjust the operating pressure using the pressure reducer knob.

5. Operation and Maintenance (Continued)

5.8 Tandem Compressor Operation

Instructions for starting tandem compressors using a timed control unit.

5.9 Adjusting Operating Pressure

How to adjust the operating pressure using the pressure reducer knob.

5. Operation and Maintenance (Continued)

5.10 Tandem Compressor Operation

Instructions for starting tandem compressors using a timed control unit.

5.11 Adjusting Operating Pressure

How to adjust the operating pressure using the pressure reducer knob.

5. Operation and Maintenance (Continued)

5.11.4 Pressure Reducer Gauge Reading

How to read pressure on reducers with or without a gauge.

5.12 Maintenance Tasks

5.12.1 Suction Filter Cleaning

Instructions for dismantling and cleaning the suction filter element.

5.12.3 Condensate Water Drainage

Condensate accumulates in the tank and must be drained weekly.

5.13 Oil Changes and Topping Up

5.13.1 Recommended Oil Type

The compressor is filled with synthetic oil "FIAC Oil Synthesis".

5.13 Oil Change Details

5.13.1 Oil Change Schedule

Table showing recommended oil types and their service intervals.

5.14 Troubleshooting Guide

Loss of Air

Addresses loss of air due to poor tightness of the check valve.

Compressor Not Loading

Potential causes include valve or seal failure, or condensate water.

5.14 Troubleshooting Guide (Continued)

Compressor Fails to Start

Checks include mains power, extension leads, environment, thermal-breaker, and oil.

Compressor Not Stopping

If it doesn't stop, the tank safety valve may be operating; contact service.

Hints for Efficient Operation

5.16 Compressor Storage

6. Technical Specifications

7. Wiring Diagrams

7.1 Symbol Definitions

Definitions of symbols used in the wiring diagrams.

8. Genpower Contact Details

9. Declarations of Conformity

EC Declaration of Conformity

Declaration of conformity to relevant CE directives and noise emission standards.

10. Recycling and Disposal

10.1 Packaging Disposal

Instructions for recycling packaging materials.

10.2 Appliance End-of-Life Disposal

Guidance on checking with local authorities for correct appliance disposal.

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