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ImageTracDS 1210
Ibml ImageTracDS 1210 Maintenance Manual
250 pages
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Version 1.
1
ImageT
rac
DS
1210/11
55
Main
tenance
Manual
2
Table of Contents
HT-4165 Maintenance Manual 000_cover
1
HT-4165 Maintenance Manual 00-REV0
2
Maintenance Manual
2
for ImageTracDS 1155 / 1210
2
Image Scanner
2
Revision History
8
1 DANGER
13
2 WARNING
13
3 CAUTION
13
4 NOTICE
14
Safety Notice Label on device
16
HT-4165 Maintenance Manual 01-REV0
18
1. Introduction
18
1.1 Configuration of Maintenance Procedure
18
1.2 List of Component Names
19
HT-4165 Maintenance Manual 02-REV0
22
2 Component Names and Functions
22
2.1. Component Names
22
2.2 Status Display with the LED Indicator
24
2.3 Mechanical Unit
25
2.4 Control Unit
26
2.5 Internal Wiring Diagram
27
HT-4165 Maintenance Manual 03-REV0
28
3 Periodic Inspection and Maintenance
28
3.1 Maintenance Items
28
3.2 Consumables
29
3.3 Cleaning Scanner Components
30
3.3.1 Cleaning CIS Unit assembly (Front) and CIS Unit assembly (Back)
30
3.3.2 Cleaning Pick Roller, Separator Roller, and Reverse Roller
31
3.3.3 Cleaning Drive Roller
32
3.3.4 Cleaning Pinch Roller
32
3.3.5 Cleaning Imprinting Head Pin/Platen
33
3.3.6 Cleaning Ink Cartridge
34
3.3.7 Cleaning Detectors (Sensor)
37
3.3.8 Cleaning Ultrasonic Sensor (SS Sensor assembly (L5 / M5))
41
3.3.9 Applying grease on Gear (S-P) / Replacement Gear (S-P)
42
HT-4165 Maintenance Manual 04-REV0
43
4 Diagnostic Functions
43
4.1 Diagnostic Items for Each Operation
44
4.2 Diagnostic Order for Parts Replacement
45
4.3 Replacing Main PCB assembly (CPS878)
46
The CPS774 PCB assembly (Pannel PCB) is replaced.
44
HT-4165 Maintenance Manual 05-REV0
52
5 Stand-Alone Operations
52
5.1 Stand-Alone Operation Items
52
5.2 Local Test
53
HT-4165 Maintenance Manual 06-REV0
54
6 Miscellaneous Tool
54
6.1 Starting Miscellaneous Tool
55
6.2 Skew accuracy measurement
57
6.3 Block accuracy measurement
59
6.4 Display of calibration information
61
6.5 Information Display of Photo / SW / Ultrasonic sensor
63
6.5.1 Photo level / Switch status
63
6.5.2 Level of ultrasonic sensor
65
6.6 Mechanical operation
68
6.6.1 Motor operation
68
6.6.2 Input Tray operation
70
6.6.3 Gate operation
71
6.6.4 Sheet feeding operation
72
6.6.5 Scanning position
74
6.6.6 Pick Release Motor operation
76
6.6.7 Scanner light source operation
77
6.7 Calibration of scanner
78
6.7.1 Auto Calibration
78
6.7.2 Calibration of white level
81
6.7.3 Calibraion of feeding speed
83
6.8 Measurement of USB data transfer rate
86
6.9 Imprint Test
87
6.9.1 How to launch Imprint Test
87
6.9.2 Imprint Test
88
6.9.3 Imprint Settings
91
HT-4165 Maintenance Manual 07-REV0
94
7 Diagnosis
94
7.1 Starting Diagnosis
95
7.2 Logging Information Print
96
7.3 Work Information Display
98
7.4 Download
102
7.5 Option Settings
105
7.6 Load / Store Device Unique Information
109
7.7 Waveform Diagnosis
112
7.7.1 Scanning Waveform
113
7.7.2 Saving Waveform Data
116
7.7.3 Loading Waveform Data from Saved Data
117
7.7.4 Loading Waveform Data from Dump Files
119
7.7.5 Corrective Procedure for NG (Not OK) Cases
122
7.7.6 Image Sensor Test
128
7.7.7 Other Waveform Display
129
HT-4165 Maintenance Manual 08-1-REV0
130
8 Parts Replacement Procedure
130
8.1 Preparation
130
8.1.1 How to remove or attach the covers
130
8.1.2 How to remove or attach the guides
134
HT-4165 Maintenance Manual 08-2-REV0
140
8.2 Replacing Parts
140
8.2.1 Replacing Pick Unit assembly
140
8.2.2 Replacing Reverse Roller assembly
145
HT-4165 Maintenance Manual 08-3-1-REV0
147
8.3 Replacing maintenance parts
147
8.3.1 Replacing Main PCB assembly (CPS878 PCB)
147
8.3.2 Replacing PS assembly (Power Supply assembly)
149
8.3.3 Replacing DRV PCB assembly (CPS880 PCB)
150
8.3.4 Replacing Relay PCB assembly (CPS881 PCB)
152
8.3.5 Replacing CPS774 PK assembly (Panel PCB)
153
8.3.6 Replacing Input Tray
154
8.3.7 Replacing Output Trays and Output Tray Guide
155
8.3.8 Replacing CIS Unit assembly (Front) (Upper)
157
8.3.9 Replacing CIS Unit assembly (Back) (Lower)
160
8.3.10 Replacing SS Sensor assembly (M5) / SS Sensor assembly (L5)
161
8.3.11 Replacing IJP assembly (Rear) (only for the scanner equiped with the rear Imprinter.)
163
8.3.12 Replacing Ink Pad Pack (Rear) (only for the scanner which equips the rear Imprinter.)
164
8.3.13 Replacing Imprinting Head assembly / Imprinting Head / DC Motor (NMB)
165
8.3.14 Replacing Drive Roller (M) (T1 - T4)
167
8.3.15 Replacing Reverse assembly
168
8.3.16 Replacing Slide Plate Assembly
170
8.3.17 Replacing Main Button assembly and Main Latch (R)
170
8.3.18 Replacing Latch Hook assembly (L) / (R)
171
8.3.19 Replacing sensors (PC11, PC20, PC21L/R, PC41, PC42, PC43, F/L, L/L)
172
HT-4165 Maintenance Manual 08-3-2-REV0
183
8.3.20 Replacing R SOL assembly
183
8.3.21 Replacing Gas Spring
184
8.3.22 Replacing Motor assemblies
185
8.3.23 Replacing Elevator assembly and Gear (ELE Shaft)
191
8.3.24 Replacing Gate Shaft assembly
192
8.3.25 Replacing Pinch Roller T1 assembly
193
8.3.26 Replacing 2GT Pulley (18)D and S2M Belt (Brake)
194
8.3.27 Replacing MXL Belt (T5-T6)
195
8.3.28 Replacing DC Fans
196
8.3.29 Replacing Anti-static Brush
198
8.3.30 Replacing Reverse Cover
199
8.3.31 Replacing Pick Release Shaft and Feed Drive assembly
200
8.3.32 Replacing Pick Cover
201
8.3.33 Replacing Release Button and Mini Latch
202
8.3.34 Replacing Cover Switch assembly
203
8.3.35 Replacing Belt Pulley Clutch
204
8.3.36 Replacing Extension Plate
205
HT-4165 Maintenance Manual 09-REV0
206
9 Checking and Adjustment
206
9.1 Checking tensions of belt
206
9.2 Checking Upper Guide Gap
208
9.3 Checking Cover Switch assembly
210
9.4 Checking pressing force of Pick Roller
211
9.5 Checking the pressure of the Reverse Roller
212
9.6 Adjusting Imprinting Gap
213
9.7 Adjusting Ribbon Holder
214
HT-4165 Maintenance Manual 10-REV0
216
10 Replacing Consumables and Scanner Utilities
216
10.1 Scnanner Utility
216
10.1.1 Image Sensor Test
219
(5) Click the [End] to return to the Menu Window.
220
10.1.2 Imprint Test
221
10.1.3 Sheet Counter Settings
224
10.1.4 Imprint Settings
228
■ Parameter settings
231
10.1.5 Power Save Mode Settings
233
10.1.6 USB Operation Mode
234
10.1.7 Image Sensor Settings
235
10.2 Replacement of Roller
236
10.2.1 Replacing Pick Rollers and Separator Rollers
237
10.2.2 Replacing Reverse Rollers
240
10.3 Replacement of Front Ribbon Cassette
242
10.4 Replacement of Rear Ink Cartridge
245
10.4.1 Exterior View and Component Names
245
10.4.2 Expiration Date of Ink Cartridge
246
10.4.3 Daily Maintenance
246
Recommended actions while scanning
246
Recommended check for the printed character.
246
Replacing Ink Cartridge
246
10.4.4 Replacement of Ink Cartridge
247
10.4.5 Storage of Ink Cartridge
250
Other manuals for Ibml ImageTracDS 1210
User Manual
123 pages
Installation Manual
38 pages
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Ibml ImageTracDS 1210 Specifications
General
Type
Document Scanner
Optical Resolution
300 dpi
Duplex Scanning
Yes
Scanning Speed
120 ppm / 240 ipm
Connectivity
Ethernet
Output Formats
TIFF, JPEG, PDF