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ICI ProSpray 606 - User Manual

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P.O.BOX 8006, MOORPARK, CA. 93020-8006 TEL: 800-467-3571 FORM NO. 001- 205 MAY 99
SHIP TO: 5397 COMMERCE AVE. MOORPARK, CA. 93021
WARNING: Before operating, doing any service or maintenance
procedure, learn & follow the pressure relief procedure on page 6.
Read & understand all warnings on pages 4, 5, 6 and 7
ALL SERVICE PROCEDURES MUST BE PERFORMED
BY AUTHORIZED SERVICE CENTER.
OPERATION MANUAL & PARTS LIST
FOR MODELS ProSpray 404, ProSpray 505
and ProSpray 606 Airless Paint Sprayers
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Do you have a question about the ICI ProSpray 606 and is the answer not in the manual?

Summary

INTRODUCTION

FLUSHING Procedures

Comprehensive overview of flushing procedures for various scenarios.

HOW TO FLUSH

SETTING UP

Setup Procedures

Key steps for setting up the sprayer before operation.

STARTING UP

Startup Procedures

Guide to starting the sprayer and preparing for use.

STARTING UP continued

Pressure Adjustment and Control

How to adjust and set the spray pressure using the control knob.

Clogged Tip Cleaning

Procedure for clearing a clogged spray tip safely.

Shutting Off the Sprayer

Steps for safely shutting down the sprayer.

ProSpray PRESSURE SYSTEM

WARNINGS

WARNINGS continued

Medical Alerts and Injection Hazards

Warnings and procedures for injection injuries and medical treatment.

General Safety Precautions

Broad safety guidelines for operation and maintenance.

Spraying Area Safety

Ensuring a safe environment for spraying operations.

Spray Gun and Tip Safety

Safety measures related to the spray gun and tips.

Toxic Fluid Hazards

Warnings about handling hazardous fluids and fumes.

Note to Physician

Information for medical professionals regarding injection injuries.

WARNINGS continued

Pressure Relief Procedure

Critical procedure to relieve pressure before maintenance or shutdown.

Hose Safety and Integrity

Guidelines for selecting, using, and maintaining high-pressure hoses.

Grounding System Requirements

Importance and methods of grounding sprayer components to prevent static.

WARNINGS continued

Moving Parts Safety

Precautions to avoid injury from moving parts.

Component Rupture Prevention

Ensuring components withstand operating pressure to prevent rupture.

Static Sparking Fire Prevention

Methods to prevent ignition of vapors by static sparks.

Flammable Material Handling

Safety procedures for spraying flammable paints and thinners.

AIRLESSCO 007 SPRAY GUN

Spray Gun Components Overview

Identification of major parts of the spray gun.

Spray Tip Assembly

Instructions for assembling the spray tip and guard.

Removing Clogs from Spray Tip

Procedure to clear obstructions from the spray tip.

SPRAY TECHNIQUE

Proper Gun Handling and Distance

Techniques for holding the gun at the correct distance and angle.

Spray Pattern Control

Methods to achieve even coverage and avoid runs or sags.

SPRAY TECHNIQUE continued

Spray Gun Movement and Lapping

Techniques for gun movement, trigger control, and pattern overlap.

Spray Pattern Defects and Solutions

Identifying and correcting common spray pattern issues.

Spraying Corners

Technique for spraying inside and outside corners.

AIRLESS SPRAY GUN OPERATION

Test the Spray Pattern

How to evaluate the spray pattern for quality and consistency.

AIRLESSCO 007 X & 007 XL SPRAY GUNS

Spray Gun Assembly and Components

Identifying and assembling spray gun parts.

Spray Tip Assembly Procedure

Steps for correctly assembling the spray tip and guard.

Clog Removal from Spray Tip

Method for clearing clogs from the spray tip.

AIRLESSCO 007 X & 007 XL SPRAY GUN continued

Spray Gun Part Replacements

Procedures for replacing valve spring unit and ball holder.

Spray Gun Adjustments and Cleaning

Adjusting gun and performing general spray gun cleaning.

Tip Clog Removal Procedures

Steps to clear clogs from reversible and flat spray tips.

Filter Cleaning

How to clean or replace the spray gun's filter.

TIP SELECTION CHART

REGULAR MAINTENANCE

Packing Nut and Wet Cup Maintenance

Maintaining the packing nut and wet cup with Seal Oil.

Packing Nut Inspection and Tightening

Procedure for inspecting and tightening the pump packing nut.

ELECTRIC MOTOR MAINTENANCE

Motor Maintenance and Brush Service

Procedures for motor lubrication, brush inspection, and replacement.

TROUBLESHOOTING

Common Sprayer Problems and Solutions

Diagnosing and fixing common issues like spitting, leaks, and pressure loss.

TROUBLESHOOTING- Machine does not start

Power and Control Checks

Verifying control settings, power source, and fuse.

Motor and Thermal Checks

Diagnosing thermal overload and motor continuity.

Sensor and Pressure Control Checks

Testing the sensor and pressure control knob for proper function.

Calibration and Troubleshooting

Testing and replacing the pressure control assembly and calibration.

ELECTRICAL BOARD CALIBRATION

Zero Calibration Procedure

Steps to perform zero calibration on the electrical board.

Pressure Calibration Procedure

Steps to perform pressure calibration on the electrical board.

LCD Calibration Procedure

Steps to calibrate the liquid crystal display.

ELECTRICAL BOARD CALIBRATION CONTINUED....

Low Pressure Voltage Trimpot Calibration

Calibrating the low-pressure voltage trimpot for deadband adjustment.

ELECTRICAL SYSTEM

REPLACEMENT OF ELECTRICAL COMPONENTS

Core Control Component Replacements

Procedures for replacing control assembly, sensor, and potentiometer.

Display and Switch Replacements

Instructions for replacing the LCD display and toggle switch.

Fuse Holder Replacement

Procedure for replacing the fuse holder.

SERVICING THE FLUID PUMP

Fluid Pump Disconnect Procedure

Steps to safely disconnect the fluid pump from the unit.

Fluid Pump Reinstall Procedure

Instructions for correctly reinstalling the fluid pump.

GEARBOX SLEEVE BEARING REPLACEMENT

GEAR AND PUMP ASSEMBLY

Servicing Gear Box Assembly

Steps for disassembling and servicing the gear box.

SERVICING PISTON ROD, UPPER CHECK VALVE

SERVICING LOWER SUCTION VALVE

V-PACKING REPLACEMENT

V-Packing Disassembly

Steps to disassemble the pump for V-packing replacement.

V-Packing Reassembly

Steps to reassemble the pump after V-packing replacement.

FLUID PUMP

Fluid Pump Parts List

List of part numbers and descriptions for the fluid pump.

ProSpray 404; 505

ProSpray 404;505 Parts List

Detailed parts list for ProSpray 404 and 505 models.

ProSpray 606 Lo-Pro

ProSpray 606 Lo-Pro Parts List

Detailed parts list for the ProSpray 606 Lo-Pro model.

ProSpray 606 Hi-Pro

ProSpray 606 Hi-Pro Parts List

Detailed parts list for the ProSpray 606 Hi-Pro model.

SUCTION ASSEMBLIES

Suction Assemblies Parts List

Lists parts for various suction hose assemblies.

ICI ProSpray 606 Specifications

General IconGeneral
BrandICI
ModelProSpray 606
CategoryPaint Sprayer
LanguageEnglish

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