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ICU Medical LifeCare PCA Service Manual
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LifeCare PCA
™
ICU Medical, Inc.
600 N. Field Drive
Lake Forest, Illinois, 60045
USA
430-97357-004 (A, 2018-06)
Technical Service Manual
Compatible with:
ICU Medical MedNet
™
For use with list number 20837-04 and
list number 20709-04 upgraded with 7.x software
Infuser
2
Table of Contents
Table of Contents
5
Introduction
11
List Number 20709-04 Upgraded to 7.X Software
11
Scope
11
Conventions
12
Component Designators
13
Acronyms and Abbreviations
13
User Qualification
15
Artifacts
15
Electromagnetic Compatibility
15
Fcc Information
16
Infusion System Installation
16
Suspected Cybersecurity Event or Threat
20
Warranty
21
System Operating Manual
23
Figure 5-9
25
Figure 7-7
25
Figure 7-9
25
Table 4-1. Section Reference for Upgraded Pumps
25
Table 5-5
25
Iec 60601-1 Compliance
26
Iec 60601-1-2 Compliance
26
Fluid Ingress Protection Rating
26
Specifications
26
Fuse Information
27
Occlusion Test
27
Occlusion Alarm Switch Test and Adjustment
27
Figure 4-1. Occlusion Alarm Test Setup
29
Figure 4-2. Occlusion Alarm Pressure Adjustment
30
Patient Pendant Jack Assembly Replacement
31
Csa Mark
31
Maintenance and Service Tests
33
Cleaning and Disinfection
33
Cleaning
34
Cleaning Solutions
34
Cleaning Supplies
35
Preparing the Infuser for Cleaning
35
General Cleaning Instructions
35
Cleaning Exterior Surfaces
36
Figure 5-1. Bottom View - Cleaning the Bottom of the Infuser
37
Figure 5-2. Rear View - Cleaning the Back of Infuser
38
Figure 5-3. Front View - Cleaning the Keypad
39
Cleaning the Vial Compartment
40
Figure 5-4. Front View - Cleaning the Vial Door
40
Figure 5-5. Front View - Cleaning the Vial Compartment
41
Cleaning the Injector Switch Pin
42
Figure 5-6. Injector Switch Pin Location
42
Figure 5-7 Example of Injector Switch Pin with Accumulated Fluid Spillage
42
Cleaning the Power Cord Strap
43
Cleaning the Patient Pendant Strap
43
Cleaning Infuser Accessories
43
Rinsing the Infuser
44
Drying the Infuser
44
Cleaning Spills During the Course of Patient Care
44
Disinfection
45
Approved Disinfection Solutions
45
Disinfection Supplies
46
Preparing the Infuser for Disinfection
46
General Disinfection Instructions
46
Disinfecting Exterior Surfaces
47
Table 5-6. Minimum Time Intervals for Disinfecting
47
Disinfecting the Vial Compartment
48
Disinfecting the Power Cord Strap
49
Disinfecting the Patient Pendant Strap
49
Disinfecting Accessories
49
Rinsing the Infuser
49
Drying the Infuser
49
Product Handling and Disposal
50
Preventive Maintenance
51
Pm/Pvt Checklist
52
Labels Inspection
53
Figure 5-8. Lifecare PCA Infuser Labels
54
Ac Power Cord Inspection and Test
55
Front Enclosure, Rear Enclosure, Cradle Assembly, and Security Door Inspection and Test
57
Figure 5-10. Front Enclosure and Rear Enclosure
58
Rubber Foot Pad Inspection
59
Figure 5-11
59
Pole Clamp Assembly Inspection and Test
60
Figure 5-12
60
Keypad, Displays (Led/Lcd), and Indicators
61
Inspection
61
Figure 5-13. Keypad, Displays, and Indicators
62
Patient Pendant Inspection
63
Figure 5-14
63
Barcode Reader Window Inspection, Test
64
And Cleaning
64
Figure 5-15
65
Performance Verification Test
66
Required Equipment
66
Test Setup
67
Stuck Injector Switch Pin Test
67
Self Test
68
Figure 5-16. Vial/Injector Position for Stuck Injector Switch Pin Test
68
Biomed Mode Tests
70
Delivery Accuracy Test
71
Delivery Accuracy Test (Alternate Method)
73
Occlusion Test
73
Electrical Safety Test
73
End of the Pvt
74
Table 5-8. Electrical Safety Measurements
74
Network Connectivity Checks
75
Figure 5-18
75
Figure 5-19. History/Battery Status Screen
76
Figure 5-20. Waiting for Auto-Program Screen
76
Figure 5-21. Unable to Auto-Program Screen
77
Battery Operation Overview
78
Battery Charger
78
Troubleshooting
79
Technical Assistance
79
Diagnostic Mode
80
Alarm Messages and Error Codes
80
Operational Alarm Messages
81
Error Codes Requiring Technical Service
84
Table 6-2. Error Codes Requiring Technical Service
84
Troubleshooting Procedures
90
Table 6-3. Troubleshooting with the PVT
90
Replaceable Parts and Repairs
93
Replaceable Parts
93
Adjustment Procedures
93
Required Tools and Materials
94
Separating the Front and Rear Enclosures
94
Injector Sensor Switch Adjustment
95
Figure 7-1. Separating the Front and Rear Enclosure Assemblies
95
Vial Sensor Switch Adjustment
96
Occlusion Alarm Switch Adjustment
97
Replacement Procedures
98
Safety and Equipment Precautions
98
Required Tools and Materials
98
Front and Rear Enclosure Replacement
99
Rubber Foot Pad Replacement
100
Figure 7-4. Battery Assembly, AC Power Cord, and Patient Pendant Assembly
100
Ac Power Cord Replacement
101
Battery, Battery Door, Door Pad, and Battery Strap Replacement
101
Patient Pendant Assembly Replacement
103
Front Enclosure Assembly Component Replacement
103
Security Door and Door Hinge Replacement
104
Figure 7-5. Front Enclosure Assembly External Components
105
Keypad Replacement
106
Door Latch Hook Replacement
107
Cradle Assembly Replacement
107
Mechanism Lever Arm Replacement
108
Door Latch Assembly Replacement
109
Figure 7-6. Front Enclosure Assembly Internal Components
109
Table 1-1
109
Table 5-1
109
Table 6-1
109
Door Lock Assembly Replacement
110
Handle Gasket and Enclosure Gasket
111
Removing the Ce Pwa
112
Removing the Electronics Assembly
114
Antenna Pwa Replacement
115
Figure 7-10. Antenna PWA Replacement
115
Electronics Assembly Component
116
Figure 7-11. Electronics Assembly Components
116
Replacement
118
Lcd Window Replacement
120
Mechanism Assembly Replacement
121
Barcode Reader, Gasket, and Window
122
Replacement
123
Splash Shield Replacement
123
Rear Enclosure Assembly Component Replacement
123
Fuse Replacement
124
Figure 7-3
124
Figure 7-12. Rear Enclosure External Components
124
Table 5-3
124
Pole Clamp Assembly Replacement
125
Velcro Strap and Retainer Plate
126
Replacement
126
Power Supply Pwa Replacement
127
Pawl/Ratchet Assembly Replacement
127
Rear Enclosure Harness Assembly, Equipotential Post, and Ground Strap
128
Replacement
128
I/O Pwa Replacement
129
Battery Pad Replacement
130
Figure 7-13. Rear Enclosure Harness Assembly
130
Patient Pendant Jack Assembly Replacement
131
Figure 7-14. Rear Enclosure Internal Components
132
Table 5-4
132
Specifications
133
Figure 9-1. Illustrated Parts Breakdown (Sheet 1 of 2)
139
Figure 9-2. Illustrated Parts Breakdown (Sheet 2 of 2)
140
Table A-1. Guidance and Manufacturer's Declaration - Electromagnetic Emissions
141
Table A-2. Guidance and Manufacturer's Declaration - Electromagnetic Immunity
142
Table A-3 Guidance and Manufacturer's Declaration - Electromagnetic Immunity
143
For ME Equipment and ME Systems that Are Not Life-Supporting
143
RF Communications Equipment and the Infusion System
145
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ICU Medical LifeCare PCA Specifications
General
Brand
ICU Medical
Model
LifeCare PCA
Category
Medical Equipment
Language
English
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