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IKONIX SCI 297 User Manual

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Operation &
Service Manual
Model 294, 295, 296, 297, 298 • V1.05
Model 294 (DC Hipot Tester)
Model 295 (AC Hipot Tester)
Model 296 (AC/DC Hipot Tester)
Model 297 (AC/DC Hipot With IR Tester)
Model 298 (500VA AC Hipot Tester)
Item 99-10813-01
Printed May 21, 2020
RoHS 2
COMPLIANT
2011/65/EU
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IKONIX SCI 297 Specifications

General IconGeneral
BrandIKONIX
ModelSCI 297
CategoryTest Equipment
LanguageEnglish

Summary

Declaration of Conformity

Conforms to Standards

Lists safety and EMC standards the product complies with.

Supplementary Information

Details compliance with EU directives and RoHS substances.

Warranty Policy

General Warranty Terms

Covers defects, calibration, unauthorized modifications, and parts.

Safety Precautions

General Safety Information

Reviews safety markings, instructions, and power verification.

Warning and Caution Definitions

Explains symbols and text for warnings and cautions.

Front Panel Controls (Model 290 Series)

Front Panel Control Descriptions

Details each button, knob, and display on the front panel.

Rear Panel Controls (Model 290 Series)

Rear Panel Port and Key Descriptions

Details connectors, ports, and the calibration enable key.

Front Panel Controls (Model 298)

Model 298 Front Panel Features

Describes buttons, display, and ports on Model 298 front panel.

Rear Panel Controls (Model 298)

Model 298 Rear Panel Features

Details connectors and ports on Model 298 rear panel.

Setup Instructions

Power-Up Sequence

Step-by-step guide for powering on the tester and initial checks.

Getting to Know Your Tester

Working with Memories

Explains the 5 memory programs for storing test settings.

Perform Test Screen

Describes the display parameters during a test.

Selecting and Programming Memory

Programming a Memory

Guides on setting up test parameters in memory locations.

Returning to Main Menu

Instructions to navigate back to the main menu from settings.

Setting Up AC Hipot Tests

Programming AC Test Type

Steps to select ACW, DCW, or IR as the test type.

Programming AC Test Voltage

Steps to set the desired voltage for AC Hipot tests.

Setting AC Hipot Test Limits

Programming AC Hi-Limit

Setting the upper current limit for AC Hipot tests.

Programming AC Lo-Limit

Setting the lower current limit for AC Hipot tests.

Setting AC Hipot Test Timing

Programming AC Ramp Time

Setting the time for voltage to rise to the test level.

Programming AC Dwell Time

Setting the duration the voltage is held at the test level.

Setting AC Hipot Test Continuity and Operation

Programming Continuity Settings

Configuring continuity test parameters (ON/OFF).

Manual vs. Auto Test Execution

Explains manual and auto modes for test execution.

Setting AC Hipot Test Frequency and Connection

Programming Frequency Settings

Selecting the AC test frequency (50Hz or 60Hz).

Programming Connect Settings

Configuring the connection setting for the test.

Setting Up DC Hipot Tests

Programming DC Test Type

Selecting DCW as the test type.

Programming DC Test Voltage

Setting the desired voltage for DC Hipot tests.

Setting DC Hipot Test Limits

Programming DC Hi-Limit

Setting the upper current limit for DC Hipot tests.

Programming DC Lo-Limit

Setting the lower current limit for DC Hipot tests.

Setting DC Hipot Test Timing

Programming DC Ramp Time

Setting the voltage ramp time for DC tests.

Programming DC Dwell Time

Setting the dwell time for DC tests.

Setting DC Hipot Test Continuity

Programming Continuity Settings for DC

Configuring continuity test parameters for DC.

Setting Up IR Tests

Programming IR Test Type

Selecting IR as the test type.

Setting IR Test Voltage and Hi-Limit

Programming IR Test Voltage

Setting the voltage for Insulation Resistance tests.

Programming IR Hi-Limit

Setting the upper resistance limit for IR tests.

Setting IR Test Limits and Ramp

Programming IR Lo-Limit

Setting the lower resistance limit for IR tests.

Programming IR Ramp Time

Setting the ramp time for IR tests.

Setting IR Test Delay and Connection

Programming IR Delay Time

Setting the delay time for IR tests.

Programming IR Connect Setting

Configuring the connection setting for IR tests.

System Parameter Descriptions

PLC Remote Control

Configuring remote test initiation via PLC.

Dual Test Configuration

Setting up dual test functionality.

Security (SCTY) Settings

Managing security levels (OFF, RUN, MEM) for the tester.

Setting System Parameters

Editing Security Settings

Step-by-step guide to changing security settings and PIN.

Setting PLC Remote and Dual Test Parameters

Editing PLC Remote Settings

Configuring the PLC Remote ON/OFF parameter.

Programming Dual Test Settings

Setting up the Dual Test parameter (ON/OFF).

Using the Display

Test Mode Displays

Explains various indicators shown during test execution.

Failure Mode Displays

Describes indicators for different test failure conditions.

Understanding Test Results and Errors

Failure Mode Displays Explained

Details failure indicators and their meanings.

Error Messages Reference

Lists and explains common error messages displayed by the tester.

Reviewing Test Results and Remote I/O

Reviewing Multi-step Test Results

How to check results from sequential tests.

Remote I/O Interface Overview

Introduction to remote control and data connectors.

Signals on Remote I/O

Remote Output Signals

Describes PASS, FAIL, and PROCESSING relay outputs.

Remote Input Signals

Explains TEST, RESET, and INTERLOCK input signals.

Using Tester Accessories

Connecting Test Leads

Guide for connecting test leads for exposed and non-exposed chassis.

Using the Adapter Box

Connecting the Adapter Box

Instructions for connecting the optional adapter box.

Appendix A: Installation and Operator Information

Unpacking and Inspection

Procedures for receiving and checking the tester.

Safe Lifting and Carrying

Guidelines for safely handling the tester to prevent injury.

Carton Contents

Lists all items included in the tester's packaging.

Preparation for Use

Power Requirements and Line Voltage

Specifies voltage, frequency, and fuse requirements.

Power Cable Connection

Guidelines for connecting the power cord safely.

Operating Environment Specifications

Details temperature, humidity, and altitude limits.

Storage, Shipment, and Packaging

Storage and Shipment Environment

Specifies limits for storing and shipping the tester.

Packaging Instructions

Steps for preparing the tester for return or shipping.

Test Operator Safety Considerations

Operator Qualifications and Training

Requirements for personnel operating the tester.

Safety Procedures and Rules

Essential safety practices and rules for testing.

Personal Dress and Medical Restrictions

Guidelines on clothing and medical conditions for operators.

Test Procedure Safety

Specific safety warnings and precautions during testing.

Test Station Setup and Safety

Test Station Location and Marking

Guidelines for selecting and marking a safe test area.

Power Requirements and Grounding

Ensuring proper power connection and grounding.

Work Area Safety and Organization

Maintaining a safe, clear, and organized work environment.

Appendix B: 290 Series Tester Specifications

Input Specifications

Details voltage, frequency, and fuse ratings.

Hipot Test Mode Specifications

Covers output rating, voltage, and current settings/display.

Hi-Limit Specifications

Specifies high current limits for AC and DC modes.

Hipot Test Specifications and Features

Lo-Limit Specifications

Specifies low current limits for AC and DC modes.

Failure Detector and Output Specifications

Covers ripple, capacitive load, waveform, frequency, regulation, dwell, ramp.

Ground Continuity and IR Test Specs

Details specifications for continuity and IR tests.

General Specifications and Features

Resistance and Timer Specifications

Details resistance display, limits, ramp, and delay timers.

General Tester Specifications

Covers safety listings, remote control, memory, security, and physical specs.

Calibration Information

Notes on factory calibration and NIST traceability.

Appendix C: 290 Options

Option List and Codes

Lists available factory-installed options with codes.

Detailed Option Descriptions

Option 01: Rear Output Kit

Provides rear panel output connections.

Option 03: USB Interface

Enables PC communication via USB.

Option 04: 10 Memory Option

Expands memory locations to ten.

Option 06: 3mA Current Limitation

AC Withstand Voltage Specs

Specifications for 3mA AC current limits and measurement.

DC Withstand Voltage Specs

Specifications for 3mA DC current limits and measurement.

Option 07: Pulse Mode (Model 295)

Pulse Mode Setup and Specifications

Enables repeated testing upon failure for Model 295.

Option 08: Push to Test Mode

Push to Test Mode Setup

Allows holding the TEST button to run tests continuously.

Appendix D: Remote BUS Interface (USB)

USB Interface Overview

Information on USB interface setup and driver.

USB Interface Command List

Lists commands for controlling the tester via USB.

Test Execution Commands

Commands for controlling output voltage and current.

Memory Location Editing and Queries

Memory Location Commands

Commands for creating/modifying test setups in memory.

Parameter List by Test Type

Lists parameters for ACW, DCW, and IR test types.

Test Parameter Editing Commands

Editing Specific Test Parameters

Commands to edit voltage, limits, ramp, dwell, etc.

System Parameter Editing and Queries

System Parameter Editing Commands

Commands to modify PLC Remote and Security settings.

Query Commands

Commands to retrieve test data, results, and hardware info.

IEEE 488.2 Common Commands

Common Command List

Standard commands for tester identification and control.

Test Execution and Control Commands

Commands like *RST, *TST?, *CLS for tester operation.

IEEE 488.2 Status Reporting

Standard Event Status Register

Querying status bits like Operation Complete, Errors.

Standard Event Status Enable

Enabling specific status bits for reporting.

IEEE 488.2 Status Query Details

Status Byte Query and Enable

Reading and configuring the Status Byte for requests.

Appendix E: Replacement Parts List

Supplied Accessories Parts

Lists part numbers for accessories like leads, fuses, connectors.

Panel Components and PCB Assemblies

Lists part numbers for panel parts and circuit boards.

Appendix F: Service and Maintenance

User Service and Cleaning

Guidelines for safe cleaning and avoiding internal access.

Service Interval and User Modifications

Recommendations for calibration and warnings against modifications.

Appendix G: Calibration Procedure

Calibration Equipment Required

Lists necessary equipment for calibration.

Calibration Initialization

Steps to enter calibration mode.

Calibrating Voltage Parameters

AC Voltage Calibration

Procedure to calibrate AC voltage measurement.

DC Voltage Calibration

Procedure to calibrate DC voltage measurement.

Calibrating Current Parameters

AC Current Calibration

Procedure to calibrate AC current measurement.

DC Current Calibration

Procedure to calibrate DC current measurement.

Calibrating Current Parameters (cont.)

AC Current Calibration Details

Continuation of AC current calibration steps.

DC Current Calibration Details

Continuation of DC current calibration steps.

Calibrating Continuity and Exiting Calibration

Continuity Offset Calibration

Procedure to calibrate continuity offset.

Continuity 1Ω Calibration

Procedure to calibrate continuity with a 1Ω resistor.

Exiting Calibration Mode

Steps to exit calibration and return to test mode.

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