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IMAYCC VI Series - User Manual

IMAYCC VI Series
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4500 PSI/300Bar Built-in Conveter
12V Air Compressor
Instruction Manual
12V compressor VI Series
TXET062-1
Shutoff compressor manually
TXET062-2
Shutoff compressor automatically
Rev 1.1 2020
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Summary

INTRODUCTION

Warning& Important

Safety precautions and important warnings for operating the air compressor.

Specifications

Assembly;Operation Instructions

12 V battery; Car battery drive compressor

Instructions for operating the compressor using a 12V battery or car battery.

TXET062-2 model function

Maintenance

Troubleshooting

Compressor will not start

Solutions for issues where the compressor fails to power on or operate.

Compressor cannot reach high pressure air

Troubleshooting steps for low pressure output or inability to reach target PSI.

Air pressure rising slowly or cannot reach 200 Bar

Diagnosing and resolving issues with slow pressure build-up.

Operating temperature too high

Addressing problems related to excessive heat during compressor operation.

Summary

INTRODUCTION

Warning& Important

Safety precautions and important warnings for operating the air compressor.

Specifications

Assembly;Operation Instructions

12 V battery; Car battery drive compressor

Instructions for operating the compressor using a 12V battery or car battery.

TXET062-2 model function

Maintenance

Troubleshooting

Compressor will not start

Solutions for issues where the compressor fails to power on or operate.

Compressor cannot reach high pressure air

Troubleshooting steps for low pressure output or inability to reach target PSI.

Air pressure rising slowly or cannot reach 200 Bar

Diagnosing and resolving issues with slow pressure build-up.

Operating temperature too high

Addressing problems related to excessive heat during compressor operation.

Overview

This document describes the IMAYCC 4500 PSI/300Bar Built-in Converter 12V Air Compressor, available in two models: TXET062-1 (manual shutoff) and TXET062-2 (automatic shutoff). This air compressor is designed for filling PCP storage reservoirs or air cylinders.

Function Description

The IMAYCC air compressor is a high-pressure air pump capable of reaching 4500 PSI (300 Bar or 30 Mpa). It features a built-in converter, allowing it to operate from either a 100-130V AC power source or a 12V DC power source (such as a car battery).

The TXET062-2 model offers an automatic shutoff feature. Users can set a desired maximum fill pressure using an adjustment knob. Once the compressor reaches this set pressure, it will automatically turn off. The TXET062-1 model, on the other hand, requires manual shutoff when the desired pressure is reached.

The compressor includes a fan cooling system to manage heat generated during operation. It is equipped with a pressure gauge to monitor the air pressure, an air release valve, and a drain valve for waste oil and water. Safety features include an overload fuse and a burst disc.

Important Technical Specifications

  • Model Numbers: TXET062-1 (manual shutoff), TXET062-2 (automatic shutoff)
  • Function (TXET062-2): Shuts off the compressor automatically
  • Function (TXET062-1): Needs to be closed manually when it reaches the pressure value you set
  • Input Voltage: 100-130V or 12V
  • Features: Built-in transformer
  • Size: 33 x 26.5 x 33.5 cm (13 x 10.43 x 13.19 inches)
  • Weight: 9.5 KG (20.9 lb)
  • Working Pressure: 4500 PSI / 30 Mpa / 300 Bar
  • Cooling System: Fan cooling
  • Charging Rate: 20 min / 0.45L tank
  • Motor Power Rating: 250W
  • Certification: CE

Usage Features

The compressor can be operated in two primary ways: using AC power or a 12V battery.

AC Power Operation:

  1. Voltage Check: Ensure the product's voltage (adjusted to 110V from the factory) is suitable for your local power supply. The transformer voltage is adjustable, but it's pre-set to 110V.
  2. Preparation: Tighten the screw below the compressor, install the hose, and tighten the release valve.
  3. Connection: Connect the compressor filling hose to the air tank or other devices to be filled.
  4. Fan Activation: Turn on the compressor fan by pressing the right-side button. Allow the fan to run for approximately 2 minutes before starting the compressor.
  5. Compressor Activation: Turn on the compressor using the left-side button.
  6. Shutoff (TXET062-2): The compressor will automatically shut off when the desired pressure is reached.
  7. Shutoff (TXET062-1): Manually turn off the compressor when the desired pressure is reached.
  8. Cool Down: After the compressor stops, let the fan continue running for 2-3 minutes to cool down the unit.
  9. Final Steps: Turn off the fan and disconnect the fill hose from the tank or air cylinder.

12V Battery / Car Battery Drive Operation:

  1. Voltage Check: Ensure the 12V battery provides approximately 12V.
  2. Connection: Connect the compressor to the car battery using the provided jumper cables. The car battery must be a 12V-DC power source. Connect the red cable to the positive (+) terminal and the black cable to the negative (-) terminal. When connected correctly, the compressor fan will start automatically. Incorrect connection will prevent the cooling fan from working, leading to high-temperature damage.
  3. Connection: Connect the compressor filling hose to the air tank or other devices.
  4. Fan Activation: Turn on the compressor fan by pressing the switch (if not already running automatically). Allow the fan to run for a while.
  5. Compressor Activation: Turn on the compressor.
  6. Shutoff (TXET062-2): The compressor will automatically shut off when the desired pressure is reached.
  7. Shutoff (TXET062-1): Manually turn off the compressor when the desired pressure is reached.
  8. Cool Down: After the compressor stops, let the fan continue running for 2-3 minutes to cool down the unit.
  9. Final Steps: Turn off the fan and separate the tank or other devices from the compressor.

Important Usage Notes:

  • Always use the compressor in a well-ventilated area, away from liquid contaminants, smoke, or open flames.
  • Wear gloves, hearing protection, and safety glasses during use.
  • Never attempt to dismantle the compressor when it is pressurized or hot.
  • Do not operate the compressor with the shell removed.
  • Monitor the compressor while it's running to prevent overfilling.
  • Avoid prolonged continuous running to prevent overheating and damage.
  • Danger: Do not overfill; do not exceed 4500 PSI/300 Bar/30 Mpa.
  • For TXET062-2, do not adjust the output pressure setting once the compressor is running. After auto-stop, manually turn off the compressor switch before bleeding pressure.

Maintenance Features

Regular maintenance is recommended after filling approximately 40 bottles of 0.5L air.

  1. Connection Cleaning: Clean the four main connections to reduce the chance of malfunctioning.
  2. Filter Cotton Core Replacement: Replace the filter cotton core inside the unit. Extra cotton fillers are included in the packing list.
  3. Waste Oil and Water Drainage: Drain waste oil and water from the oil drain valve every time after use to ensure the compressor is not in a loaded status.

Troubleshooting:

  • Compressor will not start:
    • Possible causes: Connection failure, broken or burnt fuse.
    • Resolution: Ensure the power converter is properly plugged into a functional electrical outlet and the compressor. Change the fuse. If using a 12V battery, ensure jumper cables are properly connected.
  • Compressor cannot reach high pressure air:
    • Possible causes: Air leaking, seal balls problem.
    • Resolution: Check all joints, connections, and screws for air leaks. Change the seal balls inside.
  • Air pressure rising slowly or cannot reach 200Bar:
    • Possible causes: Air leaking, second piston rings wear out, check valve problem.
    • Resolution: Check all joints, connections, and screws for air leaks. Replace the second piston rings. Clean the check valve, especially its connectors, and change the corresponding check valve if necessary.
  • Operating temperature too high:
    • Possible causes: Long time use or bad ventilation, incorrect fan rotary direction.
    • Resolution: Avoid continuous operation; allow the compressor to cool down if it gets hot. Ensure the fan is rotating in the correct direction and there is good ventilation.

For any questions or support, contact support@imaycc-service.com.

IMAYCC VI Series Specifications

General IconGeneral
BrandIMAYCC
ModelVI Series
CategoryAir Compressor
LanguageEnglish