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imes-icore CORiTEC 350i Series - User Manual

imes-icore CORiTEC 350i Series
158 pages
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Article number:
51100X X350
Original
Operating manual
Date created:
December 11, 2019
Operating manual
CORiTEC 350i series
CNC-Machine

Table of Contents

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Summary

Basic guidelines

About using this operating manual

Instructions for careful reading and understanding of the operating manual before machine use.

Explanation of the machine types and designations

Details on how machine types are identified and the scope of this manual.

Overview of the respective chapters

Summary of the content and purpose of each chapter in the manual.

Explanation of the warning and information fields

Defines hazard warning labels based on SAFE principle and information fields.

Explanation of symbols

Provides descriptions for various symbols used in the manual and on the machine.

Symbols on the packaging

Explains common symbols found on packaging during transport.

Symbols on the device

Explains symbols found directly on the machine, including disposal.

Information about this operating manual

Notes on potential errors, CE conformity, and documentation compliance.

Limitations of liability

Details manufacturer's liability exclusion for specific cases and conditions.

Copyright

States copyright protection and permissible usage of manual content.

Trademark protection

Covers rights to product, company, and brand names, and trademark status.

Guarantee

Outlines imes-icore GmbH's guarantee for material and manufacturing faults.

Technical modifications

States the manufacturer's right to modify products and the manual without notice.

Warranty Milling spindle

Specifies warranty period for the milling spindle, excluding it from the overall warranty.

Accessories and modifications

Details requirements and prohibitions for attaching accessories and making modifications.

Contact

Provides contact information for the manufacturer and customer service.

Manufacturer

Lists the address, telephone, fax, email, and website of the manufacturer.

Customer service

Provides contact details for obtaining technical information and support.

For your safety

Responsibility of the operator

Defines the operator's role and responsibility for safe machine operation and adherence to instructions.

Information about the intended use

Prohibits improper use, voiding warranties, and emphasizes reading the manual.

Brief description

Introduces the CORiTEC 350i series machines and their application in dental production.

Intended use

Lists materials, prohibitions, and conditions for the machine's intended use and operation.

Residual risks and fundamental dangers

Lists general residual risks and fundamental dangers during intended use.

Reasonably foreseeable misuses

Describes common foreseeable misuses of the machine and their potential consequences.

Danger due to electrical energy

Details hazards related to electric shock, stored charges, and high voltage.

Mechanical hazards

Addresses dangers from rotating components and moving axes, and protective equipment.

Dangers due to high temperatures

Warns about burns from hot surfaces on materials and tools during operation.

Danger of fire

Explains fire risks based on materials and tools, and essential safety measures.

Substance hazards (dust)

Covers health hazards from fine dust and necessary precautions.

Substance hazards (vapours)

Addresses health hazards from vapours and necessary precautions.

Noise;sound emissions

Details noise levels and necessary protective measures for hearing.

Freeing a trapped person

Provides steps for safely freeing a person trapped in the machine.

In case of emergency

Outlines actions to take in emergencies, including first aid.

In case of fire

Specifies procedures for extinguishing fires, including using CO2 extinguishers.

Personnel requirements

Defines the qualifications and training needed for operating personnel.

Qualifications

Details the required qualifications for operators, electricians, and specialist personnel.

Description of the machine

Materials

Lists materials processable via dry and wet processing with the CORiTEC 350i series.

Cooling lubricant CORiTEC mill & grind liquid

Provides information on the approved cooling lubricant and its handling.

Milling tools

Notes that the machine requires at least one milling tool for operation.

Permissible milling tools

Directs users to the homepage for the list of permissible milling tools.

Technical data

CORiTEC 350 i series

General technical specifications applicable to all CORiTEC 350i series machines.

CORiTEC 350 i (Loader)

Specific technical data for the CORiTEC 350i (Loader) model.

CORiTEC 350 i (Loader) PRO

Specific technical data for the CORiTEC 350i (Loader) PRO model.

CORiTEC 350 i (Loader) PRO +

Specific technical data for the CORiTEC 350i (Loader) PRO + model.

Ambient and installation conditions

Specifies temperature and humidity ranges for operation, storage, and transport.

Requirement for a compressed air connection

Details the required conditions for the compressed air connection.

Air purity

Specifies the air purity requirements according to ISO 8573-1 standards.

Emissions

Covers machine emissions, specifically noise levels.

Noise emissions

Provides the noise level specification for milling in plastic.

Type plate

Explains the information contained on the machine's type plate.

Structure and views

Front view

Illustrates the front view of the CORiTEC 350i (PRO) (+) machine.

CORiTEC 350 i (PRO) (+)

Details the components visible on the front of the CORiTEC 350i (PRO) (+) machine.

CORiTEC 350 i Loader (PRO) (+)

Illustrates and labels the front view of the CORiTEC 350i Loader (PRO) (+) machine.

Side view left

Shows the left side view of the machine, noting threads for transport handles.

CORiTEC 350 i (PRO) (+)

Details the left side view of the CORiTEC 350i (PRO) (+) machine.

CORiTEC 350 i Loader (PRO) (+)

Illustrates the left side view of the CORiTEC 350i Loader (PRO) (+), including service flap.

Side view, right

Depicts the right side view of the machine, showing connections and ventilation slots.

CORiTEC 350 i (Loader) (PRO)

Details the right side view of the CORiTEC 350i (Loader) (PRO) machine.

CORiTEC 350 i (Loader) PRO +

Illustrates the right side view of the CORiTEC 350i (Loader) PRO + machine.

Rear view

Shows the rear view of the CORiTEC 350i (PRO) (+), highlighting ventilation.

CORiTEC 350 i (PRO) (+)

Details the rear view of the CORiTEC 350i (PRO) (+) machine.

CORiTEC 350 i Loader (PRO) (+)

Illustrates the rear view of the CORiTEC 350i Loader (PRO) (+).

Tool magazine (direct changer)

Describes the tool magazine, its capacity, and the length measuring probe.

CORiTEC 350 i (PRO) (+)

Details the tool magazine for the CORiTEC 350i (PRO) (+) machine.

CORiTEC 350 i Loader (PRO) (+)

Illustrates the tool magazine for the CORiTEC 350i Loader (PRO) (+) machine.

View of Loader area

Shows the loader area, its components, and important notes on workpiece loading.

Buttons and switches (front side)

Identifies the power button, cover button, and EMERGENCY STOP button on the machine's front.

Connection panel

Details the connection panel of the CORiTEC 350i Loader (PRO), including ports and switches.

CORiTEC 350 i Loader (PRO)

Explains the various USB, network, and power supply connections on the panel.

CORiTEC 350 i (Loader) PRO +

Describes the connection panel for the CORiTEC 350i (Loader) PRO +, including additional connections.

Supply connections

Illustrates and describes the supply connections, including air and cooling unit connections.

Maintenance unit

Explains the function of the maintenance unit for compressed air supply and pressure monitoring.

Cooling lubricant system

Describes the pre-installed cooling lubrication system and its components.

Cooling lubricant tank

Details the cooling lubricant tank's capacity, components, and maintenance requirements.

Ionizer device

Explains the optional ionizer device, its function, and components.

View axle structure

Diagram showing the machine's axle structure and movement axes.

Coordinate system

Explains the labelling of axes and their alignment in the coordinate system.

Assignment of the movement axes

Table detailing the designation and description of each movement axis (X, Y, Z, A, B).

Safety equipment on the machine

EMERGENCY STOP switch

Locates and explains the function of the EMERGENCY STOP switch.

Protection and access doors

Describes the protective and access doors and their safety interlocking systems.

Protection and access doors

Describes the protective and access doors and their safety interlocking systems.

Separating door inside

Explains the function of the interior separating door in the loader/milling room partition.

Protective door monitoring

Details the protective door monitoring via a safety interlocking system.

Protective door lock

Explains that the protective door is locked during milling and opens when axes stop.

Cover button

Describes the cover button's function for opening the protective door at standstill.

Working and hazard area

Defines the working and hazard areas of the machine.

Working area

Lists areas designated as working areas for different operating modes.

Hazard area

Identifies the entire machine interior as a hazard area.

Safety equipment that the operator might have to retrofit

Discusses mandatory retrofitting of extraction systems and fire protection measures.

Transport and packaging

Safety instructions for transport

Outlines safety requirements and precautions for transporting the machine.

Improper transport

Warns about risks during installation and improper transport, emphasizing care.

Eccentric centre of gravity

Warns about risks of tipping or falling due to eccentric center of gravity.

Transporting pallets

Lists conditions for safely transporting items fastened on pallets with forklifts.

Transport locks

States that no transport safety devices must be installed.

Carry handles (transport aid)

Explains the necessity and mounting of carry handles for safe transport.

Packaging

Describes how packages are prepared for anticipated transport conditions.

Handling packaging materials

Instructs on storing or recycling packaging materials.

Standard scope of delivery

Lists the standard items included in the machine's delivery scope.

Installation and first commissioning

Safety instructions for installation and first commissioning

Highlights safety precautions for installation and commissioning, emphasizing personnel and PPE.

Requirements for the installation location

Specifies requirements for the installation location, including explosion risk and surface conditions.

Installation plans

Provides installation plans for machine operation.

For operation of the machine

Shows layout dimensions for operating the CORiTEC 350i (PRO) (+) machine.

For operation of the machine

Shows layout dimensions for operating the CORiTEC 350i Loader (PRO) (+) machine.

For service and maintenance work

Illustrates installation dimensions for service and maintenance of the CORiTEC 350i (PRO) (+).

For service and maintenance work

Illustrates installation dimensions for service and maintenance of the CORiTEC 350i Loader (PRO) (+).

Ergonomics and workplace configuration

Advises on placing the machine on a suitable table for ergonomic work.

Space requirement

Details required space around the machine for operation, ventilation, and maintenance.

Technical drawing

Presents technical drawings for the CORiTEC 350i (PRO) (+) machine's front and side views.

Technical drawing

Shows technical drawings for the CORiTEC 350i Loader (PRO) (+) machine's front and side views.

Installation of the carry handles

Provides step-by-step instructions for installing the machine's carry handles.

Setting up the machine

Outlines the step-by-step procedure for setting up the machine at the installation site.

Connecting the machine

Details the steps for connecting the machine's electronic, pneumatic, and power supplies.

Connection to the mains network

Explains the procedure for connecting the machine to the mains power supply, emphasizing safety.

Aligning the machine

States that alignment is done at the factory and advises against loosening axes.

Before initial commissioning

Lists essential checks and conditions to ensure before initial commissioning.

Installation, assembly and use of accessories

Instructs on installing accessories according to their respective manuals.

Extraction systems (optional)

Provides instructions for using and connecting optional extraction systems.

Wet processing (optional)

Details the use of cooling lubricant systems for wet processing.

Cooling lubricants (optional)

Emphasizes using approved cooling lubricants and observing safety data sheets.

Cooling aggregate machining spindle (optional)

Instructs on operating and maintaining the cooling aggregate for the machining spindle.

Ionizer device (optional)

Describes the optional ionizer device and its operation, noting material compatibility.

Operating the system

Safety instructions for operation

Outlines crucial safety guidelines for operating the machine, including age and training requirements.

Operating elements

Identifies and describes the four main operating elements on the machine's front panel.

Operating modes

Explains dry processing without lubricant, emphasizing extraction system use and materials.

Dry processing

Explains dry processing without lubricant, emphasizing extraction system use and materials.

Wet processing

Details wet processing using a cooling lubrication system and lists applicable materials.

Operating modes

Classifies machine operation into automatic, set-up, and expanded set-up modes.

Automatic mode

Describes automatic mode, activated with a closed protective door for machine actuation.

Set-up

Explains set-up mode with an open hood for loading and cleaning, where drives are inactive.

Expanded set-up

Details expanded set-up for authorized personnel, protected by a password.

Switching on and referencing

Guides on switching on and referencing the machine before operation.

Loading the system with workpieces

Describes how to insert and remove workpieces inside the machine.

Insert and remove workpiece (inside of machine)

Step-by-step guide for inserting and removing workpieces within the machine.

Insert and remove workpiece (loader)

Instructions for inserting and removing workpieces using the loader's management software.

Loading the tool magazine

Details the process of equipping the tool magazine with milling tools.

Tool assignment in the operating software Remote Dental

Explains how to allocate tool types to tool stations within the Remote Dental software.

Exchanging tools

Covers the procedure for replacing milling tools due to wear or breakage.

Replace tools at expired runtime

Step-by-step guide for replacing tools when their service life has expired.

Replace tools in case of tool damage

Procedure for replacing tools when a tool damage error occurs.

Tasks before each use of the machine

Lists essential checks to perform before starting work with the machine.

Process description

Describes the workflow from CAM software to machine control for milling processes.

Milling file identifiers

Explains the format and content of milling files used by the machine.

Starting a milling process

Guides on initiating milling processes using CNC Manager and Remote Dental software.

Starting a milling process in Remote Dental

Step-by-step instructions for starting a milling process using the Remote Dental software.

Starting a milling process in CNC Manager

Procedure for starting milling processes via the CNC Manager software.

Switching the machine off

Provides the correct procedure for safely switching off the machine and its associated software.

Software

Operating software Remote Dental

Introduction to the Remote Dental operating software and its start screen.

Start screen

Details the functions, information, and displays on the Remote Dental start page.

Tool bar

Explains the functions available in the toolbar for editing jobs and maintenance.

Tool fields

Describes the tool fields representing tools in the software and their functions.

Information bar

Details the information bar, displaying axis positions, speeds, overrides, and progress.

Status indicator

Explains the status indicator, showing machine temperature, workpiece holder, and flow sensor states.

Administration software CNC Manager

Introduction to the CNC Manager software for managing milling jobs and workpieces.

Start page CNC Manager

Overview of the CNC Manager's start page, highlighting tool bar, job list, and status fields.

Tool bar

Describes the toolbar functions in CNC Manager for managing views and archiving files.

Selection area of milling files

Explains how to select and assign milling files to workpieces and job lists.

Job list

Details the job list for assigned milling files, including execution and editing functions.

Status field

Shows the status field indicating the current workpiece holder and machining progress.

Loader control

Explains loader control functions for interior doors, clamping, and loader positions.

Service, maintenance and cleaning

Safety instructions for service, maintenance and cleaning

Highlights safety precautions for maintenance, emphasizing cleanliness and qualified personnel.

Electronics

Warns about mortal danger from electric shock during work on electronic components.

Pneumatic system

Addresses life-threatening injuries from defective hose lines and flinging parts in pneumatic systems.

Replacement parts

Emphasizes using only approved replacement parts to avoid extreme danger and voiding warranty.

Cleaning and maintenance

Provides safety precautions for cleaning and maintenance, warning about dust and gases.

General cleanliness

Stresses the importance of cleanliness for machine service life and preventing malfunctions.

Cleaning products

Advises using only suitable cleaning products and avoiding aggressive or flammable ones.

Protective panes

Describes protective panes and the need for their replacement if visibility is impaired.

Extraction systems

Details cleaning and maintenance of extraction systems, and proper disposal of contaminants.

Workpiece holder (clamping device)

Instructs on cleaning workpiece holders to ensure optimal clamping.

Tool holders and length measuring probe

Emphasizes keeping tool holders and the length measuring probe clean for accurate tool changes.

Protective door guide rails

Recommends cleaning protective door guide rails weekly with a brush.

Machining spindle

Provides points to observe for ensuring long service life of the machining spindle.

Collet chuck

Details the use of a collet chuck maintenance kit for cleaning and maintenance.

Fan filter

Explains the need to remove, clean, or replace fan filters during weekly cleaning.

Safety interlocking system

Advises thorough cleaning of safety interlocking systems due to fine milling dust.

Cooling lubricants and coolants

Stresses adherence to manufacturer instructions for cooling lubricants and proper disposal.

Zero point clamping system (mount)

Outlines steps for cleaning and maintenance of the zero point clamping system.

Pre-filter machine interior

Instructs on checking and cleaning the pre-filter for the cooling lubricant tank.

Cooling lubricant tank

Warns about sharp chips in the tank and details emptying and cleaning procedures.

Filter fleece

Explains filter fleece cleaning/replacement and proper disposal of used fleece.

Maintenance unit (water separator)

Details the water separator in the maintenance unit and its daily emptying procedure.

Guide rails and drive shafts

Notes that guide rails and drive shafts are low-maintenance and may require re-lubrication.

Cooling aggregate machining spindle

Instructs on cleaning and maintaining cooling aggregates for the machining spindle.

Ionizer device

Warns about high voltage and sharp tips of the ionizer device, and cleaning requirements.

Maintenance schedule

Provides a schedule for machine maintenance tasks based on intervals like daily, weekly, and bi-weekly.

Periodic inspections

States that the machine should be periodically inspected for component wear and general functions.

Semi-annual maintenance tasks

Recommends semi-annual maintenance for multi-shift operation by a service technician.

Annual maintenance tasks

Recommends annual maintenance for single-shift operation by a service technician.

Commissioning maintenance work

Explains the process for arranging and performing commissioning maintenance with a service technician.

Measures after completion of maintenance

Lists checks required after maintenance before restarting the machine.

Replacement parts and parts of wear

Details approved replacement parts and wear parts, and their compliance with technical specifications.

Creation of a calibration body

Guides on milling a calibration body monthly to test the machine's zero point.

Calculating and calibrating the zero point

Instructs on using evaluation software to calculate and calibrate the machine's zero point.

Faults

Safety instructions for trouble-shooting

Outlines safety precautions for troubleshooting, emphasizing qualified personnel and safe state.

Actions in the event of faults

Provides steps to follow when a fault occurs, including emergency stop and fault resolution.

Cancelling the EMERGENCY STOP

Explains how to disengage the EMERGENCY STOP switch after a fault has been remedied.

Error messages of the operating software Remote Dental

Lists common error messages from Remote Dental and their possible causes and solutions.

Fault table

A table listing faults, their causes, solutions, and required authorization for correction.

Online support and remote maintenance (TeamViewer)

Details how to use online support and remote maintenance for fast service and troubleshooting.

Disassembly and disposal

Safety instructions for disassembly and disposal

Highlights safety precautions for disassembly and disposal, emphasizing trained personnel and environmental responsibility.

Disassembly

Provides important information and steps for safely disassembling the machine and its components.

Disposal

Instructs on recycling dismantled components and proper disposal of hazardous substances.

Collection

Explains the obligation for separate collection of electrical and electronic devices.

Return and collection systems

Advises against disposing of electronic components with household waste.

imes-icore CORiTEC 350i Series Specifications

General IconGeneral
Brandimes-icore
ModelCORiTEC 350i Series
CategoryMedical Equipment
LanguageEnglish