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IMET Spa BS300/60 AFI-NC User Manual

IMET Spa BS300/60 AFI-NC
59 pages
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TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE
BS 300/60 AFI-NC ED.2010 rev.00
1/59
IMET Spa
Loc. Tre Fontane - Cisano Bergamasco
Tel. 035/4387911 - Fax. 035/787066
Web site: www.imetsaws.com
E-mail: imet@imetsaws.com
Automatic, hydraulic bandsaw BS300/60 AFI-NC
with Numeric Control
USER’S INSTRUCTIONS
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IMET Spa BS300/60 AFI-NC Specifications

General IconGeneral
BrandIMET Spa
ModelBS300/60 AFI-NC
CategorySaw
LanguageEnglish

Summary

INTRODUCTION

ATTACHED DOCUMENT FOR E.M.C. (INDUSTRIAL ENVIRONMENT)

Details EMC compliance and requirements for industrial environments.

CE DECLARATION OF CONFORMITY

MACHINE NOISE

ADDITIONAL HEALTH AND SAFETY REQUIREMENTS

Details health and safety requirements for machine vibrations and operator protection.

GUARANTEE NORMS

TECHNICAL DETAILS

INSTALLATION

E.M.C. - Electromagnetic noise

Guidance on managing electromagnetic interference during installation.

MOVING AND TRANSIT

FITTINGS / ACCESSORIES

BLADE CHOICE

INSTRUCTIONS FOR USE AND WARNINGS

ELECTRIC EQUIPMENT

Details electrical safety measures and components according to EN 60204-01.

PROTECTION AGAINST ACCIDENTAL CONTACTS

Describes physical guards and features preventing accidental contact with moving parts.

LIGHTING OF THE WORKING AREA

Recommends adequate lighting levels for safe operation and accident prevention.

MACHINE DESCRIPTION

MACHINE SET-UP

COOLANT

Instructions for preparing and filling the coolant system.

PNEUMATIC CONNECTION

Details for connecting the pneumatic system, especially with minimal lubrication.

ELECTRICAL CONNECTION

Guidance on verifying and connecting the machine's electrical supply.

BLADE TENSION

DRIVERS DESCRIPTIONS

START OF THE PROGRAMMABLE CONTROLLER "SAW 2 IMET"

Initial startup procedure for the programmable controller and error message handling.

KEYBOARD AND BUTTONS

PROGRAMMATION OF THE CUTTING AREA

USER INFORMATION AND ERROR CHART

Working parameters

Displays machine working parameters like cuts made, blade speed, and sawframe position.

Error Chart (AUTODIAGNOSTIC)

Lists common error codes and their meanings for troubleshooting machine anomalies.

PREPARATION AND CYCLES

PREPARATION FOR THE SEMIAUTOMATIC CYCLE

Steps to prepare the machine and material for semiautomatic cutting operations.

SEMIAUTOMATIC CYCLE

Procedure for performing single cuts using the semiautomatic cycle mode.

ESC Electronic Speed Control

Using the inverter to adjust blade speed for optimal cutting performance.

STOP / EMERGENCY STOP

Describes methods for stopping the machine, including emergency procedures.

AUTOMATIC CYCLE

ADJUSTMENTS

VICE

Instructions for adjusting the vice mechanism for proper clamping.

Blade - Carbide metal pad adjustment

Procedure for adjusting carbide pads based on blade thickness or wear.

Blade - Check the perpendicularity between blade and worktable

Checking blade perpendicularity to ensure straight cuts.

GENERAL PRESSURE

Details about the hydraulic unit and pressure adjustments, with limits.

CUTTING SPEED

Adjusting the down-feed speed based on material, shape, and blade conditions.

VICE PRESSURE

Using additional valves to reduce vice clamping pressure for deformable materials.

FEEDER

Information on feeder speed, hydraulic system, and troubleshooting feed issues.

MAINTENANCE - FOR THE USER

BLADE REPLACEMENT

Step-by-step guide for safely replacing the saw blade.

PERIODICAL MAINTENANCE

Daily, weekly, and yearly maintenance tasks to ensure machine performance.

BLADE RUN-IN

MACHINE RUN-IN

DRAINING OF USED / PRODUCED SUBSTANCES

TROUBLE-SHOOTING

PROBLEMS CAUSED BY THE MACHINE

Lists common machine problems and corresponding checks for diagnosis.

PROBLEMS OF THE BLADE / CAUSES / SOLUTIONS

Troubleshooting common issues related to blade wear, breakage, and cutting problems.

BLADE VIBRATION

Diagnosing and resolving issues related to blade vibration during operation.

BROKEN TEETH

Identifying causes and solutions for broken teeth on the saw blade.

CUTTING SURFACE TOO ROUGH

Addressing problems causing a rough cutting surface.

EARLY BLADE BREAKING

Troubleshooting reasons for premature blade breakage.

BENT CUTS

Diagnosing and correcting bent cuts during the sawing process.

THE CUT IS NOT STRAIGHT

Resolving issues causing the cut to be misaligned or not straight.

BLADE NOISE ON THE THRUST BEARINGS

Troubleshooting sources of noise from the blade on thrust bearings.

THE BLADE CURVES POSITIVELY

Addressing positive blade curving issues and their causes.

THE BLADE CURVES NEGATIVELY

Troubleshooting negative blade curving and related factors.

SLOW CUTTING, THIN CHIPS

Addressing slow cutting speeds and the production of thin chips.

PREMATURE LOSS OF THE SIDE SETTING

Resolving issues related to premature loss of blade side setting.

THE BAND WARPS AS A SPRING

Diagnosing and fixing problems where the band warps like a spring.

THE CHIP WELDS TO THE TOOTH / CHIPS ARE TOO BIG

Troubleshooting chip welding to teeth or excessively large chips.

THE BLADE IS SIGNED OR SCRATCHED ON ONE SIDE

Diagnosing blade wear or scratching on one side.

MACHINE DEMOLITION

SPARE PARTS

NORMS TO REQUEST THE SPARE PARTS

Information required when ordering spare parts from technical service.

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