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IMET Spa BS300/60 AFI-E User Manual

IMET Spa BS300/60 AFI-E
61 pages
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TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE
BS 300/60 AFI-E ED.2010 rev.00
1/61
IMET Spa
Loc. Tre Fontane - Cisano Bergamasco
Tel. 035/4387911 - Fax. 035/787066
Web site: www.imetsaws.com
E-mail: imet@imetsaws.com
Automatic, hydraulic bandsaw BS300/60 AFI-E
USER’S INSTRUCTIONS
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IMET Spa BS300/60 AFI-E Specifications

General IconGeneral
Blade Diameter300 mm
Max Cutting Height60 mm
Max Cutting Width300 mm
Motor Power1.5 kW
Frequency50 Hz

Summary

CE Declaration of Conformity

Compliance with EU Directives

Machine adheres to Machine Security, EMC, and LVD directives, including harmonized standards.

Harmonized Standards Reference

Lists standards followed for machine design and safety.

Machine Noise

Additional Health and Safety Requirements

Specifies vibration levels and safety measures as per EU directives.

Guarantee Norms

Warranty Terms and Exclusions

Details warranty period, coverage, and conditions for defects and wear parts.

Date of Manufacture Reference

Date from serial number is key for warranty and identification.

Warranty for Replaced Components

Replaced components have a 6-month warranty from installation date.

Technical Details

Installation

Installation Requirements

Outlines environmental, electrical, and floor requirements for proper installation.

Transport & Lifting

Transport and Lifting Guidelines

Provides safety instructions and methods for transporting and lifting the machine.

Fittings and Accessories

Fittings Assembling

General information for assembling optional fittings.

Loading Roller Table Installation

Instructions for leveling and adhering the loading roller table to the machine.

Band Choice

Instructions for Use and Warnings

General Safety and Usage Rules

Key instructions for safe operation, PPE, and machine integrity.

Safety Signs

Operator's Safety

Electric Equipment Safety

Details safety standards and components for electrical systems per EN 60204-01.

Protection Against Accidental Contact

Describes physical guards and safety features to prevent contact with moving parts.

Working Area Lighting Requirements

Recommends lighting levels for safe operation.

Machine Description and Safety Norms

Overview of machine capabilities and adherence to EC safety norms.

Appendix for EMC

Machine Setting for Starting

Cooling System Preparation

Instructions for preparing and filling the cooling system with the correct mixture.

Electrical Connection Verification

Guidance on verifying voltage compatibility and making electrical connections.

Band Tensioning

System Starting

System Startup Sequence

Steps to power on the machine and initiate the control system.

Keyboard Functions

Description of the keyboard layout and the function of each button.

Programming the Cutting Area

How to set start and end points for cutting using position sensors.

Display Information and Errors

Display Parameters and Error Codes

Accessing functioning parameters and troubleshooting machine errors via the display.

Special Functions

Mode Key Special Functions

Access to diagnostics and historical data menus for technical support.

Test Key Special Functions

Access to specific menus for technical assistance and diagnostics.

Control Description

Semiautomatic Cutting

Semiautomatic Cutting Setting

Steps to set up the machine for semiautomatic cutting operations.

Semiautomatic Cycle Operation

How to execute the semiautomatic cutting cycle.

Automatic Cutting Settings

ESC (Electronic Speed Control)

Using ESC for motor speed adjustment and handling overloads.

Locking and Emergency Locking

Methods to stop or lock the cutting cycle immediately.

Head Rotation for Oblique Cutting

Instructions for setting up angled cuts by rotating the saw frame.

Automatic Cutting Setup

How to configure the feeder stroke and other parameters for automatic cycles.

Automatic Cycle Programming

Protection Against Overloads

Adjustments for BS 300/60 AFI-E

Vice Adjustment

How to adjust the play in the vice guides for proper clamping.

Blade Pad Adjustment

How to adjust blade guides based on blade thickness or wear.

Blade and Pressure Adjustments

Blade Perpendicularity Check

Procedure to ensure the blade is perpendicular to the worktable for straight cuts.

General Pressure Settings

How to adjust hydraulic pressure and vice clamping pressure.

Cutting Speed Adjustment

How to adjust down-feed speed based on material and blade conditions.

Maintenance - for the user

Blade Replacement

Steps for safely replacing the saw blade.

Periodical Maintenance

Daily and weekly maintenance actions for machine upkeep.

Band Running-In

Machine Run-In

Draining of Used Substances

Defects Identification

Defects Caused by the Machine

Lists common machine malfunctions and their corresponding checks.

Defects of the Band / Causes / Solutions

Common issues with saw bands, their causes, and recommended solutions.

Band Troubleshooting Guide

Troubleshooting Bent Cuts and Noise

Solutions for bent cuts, band noise, and curving issues.

Troubleshooting Cutting Quality and Chips

Solutions for rough cuts, chip welding, and black dirt on pieces.

Troubleshooting Band Warping and Damage

Solutions for band warping, scratches, burrs, and breakage.

Machine Demolition

Spare Parts

Norms to Request Spare Parts

Information needed when ordering spare parts from technical service.

Oils and Lubricants

Maintenance - for qualified technicians

Electrical Schematics

Reference to electrical schemes for detailed understanding of system components.

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