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IMS MDrive 34 Plus Series - User Manual

IMS MDrive 34 Plus Series
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DRAFT COPY
Hardware
REFEREnCE
Excellence in Motion
www.imshome.com
34
TM
Motion control
Flying Leads Interface
Pluggable Interface

Table of Contents

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Summary

GETTING STARTED

Initial Setup and Tools

Covers essential prerequisites and lists necessary tools for system setup.

Connecting Power and Communications

Establishes power supply and communication links for the MDrivePlus.

Installing IMS Terminal Software

Step-by-step guide to install the necessary IMS Terminal software for device control.

Establishing Communications

Procedures to verify and establish communication between the PC and MDrivePlus.

Applying Power and Testing

Steps for applying power, testing connections, and verifying basic functionality.

Basic Motion Control Operations

Instructions to make the MDrivePlus motion control move using immediate commands.

Motion Control Example Using Program Mode

Demonstrates a basic motion control program execution in program mode.

PART 1: HARDWARE SPECIFICATIONS

MDrive34 Plus Motion Control Product Introduction

Overview of the MDrive34Plus Motion Control system and its key features.

Standard Feature Summary

Lists the standard features available in the MDrive34Plus Motion Control.

Expanded Plus Features

Highlights the additional features of the MDrivePlus2 version.

MDrive34 Plus Motion Control Key Differences and Enhanced Features

Compares MDrive34Plus and MDrive34Plus2 models, detailing differences.

MDrive34 Plus Detailed Specifications

Comprehensive electrical, thermal, and motion specifications for the MDrive34Plus.

Standard Electrical Specifications

Details input voltage, analog input, I/O, and communication specs.

Thermal Specifications

Specifies the operating temperature range for the MDrivePlus.

Standard Motion Specifications

Covers microstep resolution and optional encoder details.

Software Specifications

Details program storage, user registers, math functions, and output capabilities.

Motor Specifications

Provides torque, inertia, and weight for different motor lengths.

Mechanical Specifications

Presents dimensional drawings and length options for MDrivePlus units.

Pin;Wire Assignments P1 Connector

Details wiring and pin configurations for P1 (I/O & Power) connectors.

Options and Accessories

Lists optional features like internal encoders, control knobs, and gearboxes.

MDrive34 Plus2 Detailed Specifications

Covers electrical, thermal, motion, and I/O specs for the MDrive34Plus2.

Standard Electrical Specifications

Details input voltage, analog input, I/O, and communication specs for MDrive34Plus2.

Enhanced Electrical Specifications

Specifies enhanced I/O capabilities for the MDrive34Plus2.

Thermal Specifications

Specifies the operating temperature range for the MDrivePlus2.

Standard Motion Specifications

Covers microstep resolution and optional encoder details for MDrive34Plus2.

Encoder Specifications

Details type and resolution for optional encoders.

Counter Specifications

Specifications for position, resolution, and edge rate of counters.

Velocity Specifications

Defines the range and resolution for velocity settings.

Acceleration;Deceleration Specifications

Defines the range and resolution for acceleration/deceleration settings.

Enhanced Motion Specifications

Covers electronic gearing, high-speed I/O, and remote encoder options.

Software Specifications

Details program storage, user registers, math functions, and output capabilities.

Motor Specifications

Provides torque, inertia, and weight for single, double, and triple length motors.

Mechanical Specifications

Presents dimensional drawings and length options for MDrive34Plus2 units.

Connector Options

Illustrates pluggable locking wire crimp and remote encoder connector orientations.

Pin;Wire Assignments P1 Connector

Details pinout for P1 connector (14-pin and 20-pin) for enhanced I/O and remote encoder.

P2 Connector - RS-422;485 Communications

Details pinout for the P2 connector used for RS-422/485 communications.

P3 Connector - Power

Details pinout for the P3 connector used for power connection.

PART 2: CONNECTING AND INTERFACING

Mounting and Connection Recommendations

Guidelines for mounting the MDrivePlus and recommendations for power/cable connections.

Interfacing Communications

How to interface and establish communication using various protocols like RS-422/485.

Interfacing and Using MDrivePlus Motion Control I;O

Detailed guide on interfacing and utilizing the digital I/O points of the MDrivePlus.

Mounting Recommendations

Physical mounting considerations for the MDrivePlus device.

DC Power Recommendations

Specifies output voltage and current requirements for the MDrivePlus DC power.

Layout and Interface Guidelines

Best practices for routing logic and power cables to prevent interference.

Recommended Wiring

Details recommended wire gauge and strip length for connections.

Recommended Mating Connectors and Pins

Lists specific mating connectors for communications, I/O, and power interfaces.

Securing Power Leads and Logic Leads

Guidance on anchoring motor leads to prevent flexing and damage.

Available Communications Cables and Converters

Lists available cables and converters for connecting the MDrivePlus.

Interfacing Single Mode Communications Full Duplex (RS-422)

Instructions for establishing full duplex RS-422 communication with the MDrivePlus.

Single Mode Communications Half Duplex (RS-485)

Instructions for establishing half duplex RS-485 communication with the MDrivePlus.

Interfacing Party Mode Communications

Configuration steps for communicating with multiple MDrivePlus units in a system.

Data Cable Termination Resistors

Guidelines on using termination resistors for data cables to prevent signal reflection.

MDrivePlus Motion Control Communication Format

Describes the structure of communication commands and responses.

MDI Response to Echo Mode

Explains how the MDI responds based on Echo Mode, Party Mode, and Check Sum settings.

Using Check Sum for Communication

Details on sending and receiving commands using the Check Sum feature.

MDrivePlus Motion Control Party Mode Sample Codes

Provides sample code segments for setting up and operating in Party Mode.

MDrivePlus Motion Control Immediate Party Mode Sample Codes

Examples of entering commands in Immediate Mode when Party Mode is active.

MDrivePlus Motion Control Digital I;O Overview

Describes the digital I/O configurations (Standard and Enhanced) and their active states.

Standard I;O Set Configuration

Details the standard set of four I/O points and their programming capabilities.

Enhanced I;O Set - MDrive34 Plus2

Details the enhanced set of eight I/O points available on the MDrivePlus2.

Uses of the Digital I;O

Illustrates typical applications for MDrivePlus digital inputs and outputs.

MDrivePlus Motion Control Digital Input Functions

Explains how digital inputs can be configured as general purpose or dedicated functions.

Programmable Input Functions

Lists and describes the various programmable input functions available.

Dedicated Input Functions

Lists and describes the dedicated input functions for specific operations.

Active States Defined

Explains the meaning of active HIGH and active LOW states for inputs.

MDrivePlus Motion Control Digital Output Functions

Explains how digital outputs can be configured as general purpose or dedicated functions.

Programmable Output Functions

Lists and describes the programmable output functions available.

Dedicated Output Functions

Lists and describes the dedicated output functions for specific operations.

MDrivePlus Motion Control I;O Ratings

Details the voltage and current ratings for the MDrivePlus I/O points.

MDrivePlus Motion Control I;O Connections

Illustrates wiring connections for P1 connectors (Flying Leads, 14-pin, 20-pin).

I;O Usage Examples - Standard I;O Set

Illustrates interface examples for the standard I/O set using sinking inputs.

Input Interface Example - Switch Input (Sinking)

Circuit diagram and code sample for a sinking switch input.

Input Interface Example - Switch Input (Sourcing)

Circuit diagram and code sample for a sourcing switch input.

Output Interface Example (Sinking Output)

Circuit diagram and code sample for a sinking output, e.g., controlling an LED.

Enhanced I;O Set Interfacing and Application

Examples for interfacing NPN sinking and PNP sourcing inputs on enhanced I/O.

Input Interface Example - Switch Input (Sinking)

Circuit diagram and code sample for a sinking switch input on enhanced I/O.

Input Interface Example - Switch Input (Sourcing)

Circuit diagram and code sample for a sourcing switch input on enhanced I/O.

Output Interface Example (Sinking Output)

Circuit diagram and code sample for a sinking output on enhanced I/O.

Output Interface Example (Sourcing Output)

Circuit diagram and code sample for a sourcing output on enhanced I/O.

Dedicated Digital I;O - Enhanced I;O Set

Explains dedicated I/O functions like Step/Direction, Quadrature, and Capture/Trip.

Step;Direction;Clock I;O

Configuration of I/O for step, direction, and clock signals in enhanced I/O.

Capture;Trip I;O

Configuration of high-speed Capture Input and Trip Output points.

Interfacing the Analog Input

Details how to configure and use the analog input for voltage or current signals.

APPENDICES

Appendix A: Motor Performance

Provides speed-torque curves and motor specifications for MDrivePlus.

Appendix B: Power and Cable Configurations

Recommendations for power supply selection and cable configurations.

Appendix C: Planetary Gearboxes

Information and specifications for optional planetary gearboxes.

Appendix D: I;O Application Guide

Detailed application examples and circuit diagrams for MDrivePlus I/O.

Appendix E: Closed Loop Control Options

Discusses internal and remote encoder options for closed loop control.

Appendix F: Optional Cables and Cordsets

Details available optional cables and cordsets for MDrivePlus.

APPENDIX A

Speed-Torque Curves and Motor Specifications

Presents speed-torque curves and motor specs for single, double, and triple length units.

APPENDIX B

Recommended Power and Cable Configurations

Guidelines for DC and AC power supply cabling and configurations.

Recommended IMS Power Supplies

Lists recommended unregulated linear and switching power supplies.

Recommended Power Supply Cabling

Table detailing minimum AWG wire sizes for various cable lengths and currents.

APPENDIX C

Planetary Gearboxes Overview

Introduces guidelines and specifications for MDrive units with optional planetary gearboxes.

Calculating Shock Load Output Torque (TAB)

Explains how to calculate shock load output torque considering operating factors.

Nominal Output Torque Calculation

Details calculation of nominal output torque using motor torque, efficiency, and safety factors.

Shock Load Output Torque Calculation

Discusses shock load torque and determining the operating factor (CB).

System Inertia Calculation

Explains the importance of inertia and how to calculate it for different system types.

Rack and Pinion System Inertia

Factors to consider for calculating inertia in rack and pinion systems.

Conveyor Belt System Inertia

Factors to consider for calculating inertia in conveyor belt systems.

Rotary Table System Inertia

Factors to consider for calculating inertia in rotary table systems.

Belt Drive System Inertia

Factors to consider for calculating inertia in belt drive systems.

Chain Drive System Inertia

Factors to consider for calculating inertia in chain drive systems.

Planetary Gearbox Inertia Moments

Lists inertia moments for various planetary gearbox ratios and stages.

Planetary Gearbox Parameters

Details gearbox specifications like torque, efficiency, backlash, and weight.

Planetary Gearbox Mechanical Specifications

Presents dimensional drawings for planetary gearboxes.

APPENDIX D

Appendix D: I;O Application Guide

Provides application examples and guidance for using MDrivePlus digital I/O.

NPN Sinking Input Interface

Circuit diagram and code sample for interfacing an NPN sinking input.

PNP Sourcing Input Interface

Circuit diagram and code sample for interfacing a PNP sourcing input.

Sinking Output Example

Circuit diagram and code sample for a sinking output, e.g., controlling an LED.

Mixed Input;Output Example

Illustrates a mixed configuration of inputs and outputs on the standard I/O set.

Enhanced I;O Set Interfacing and Application

Examples for interfacing NPN sinking and PNP sourcing inputs on enhanced I/O.

NPN Sinking Input on Enhanced I;O

Circuit and code for an NPN sinking input using enhanced I/O.

PNP Sourcing Input on Enhanced I;O

Circuit and code for a PNP sourcing input using enhanced I/O.

Sourcing Output Example

Circuit and code for a sourcing output on enhanced I/O.

Mixed Input;Output Example - Enhanced I;O

Illustrates a mixed configuration of inputs and outputs on the enhanced I/O set.

Interfacing Inputs as a Group

How to read multiple inputs simultaneously using group commands.

Interfacing Outputs as a Group

How to set multiple outputs simultaneously using group commands.

APPENDIX E

MDrivePlus Motion Control Closed Loop Control

Discusses internal magnetic encoders for closed loop functionality.

Remote Encoder Interface

Details connecting and configuring a remote encoder for MDrivePlus2.

APPENDIX F

Appendix F: Optional Cables and Cordsets

Details available optional cables and cordsets for MDrivePlus.

MD-CC400-000 Power Jack Functionality

Describes the function of the 2.5mm power jack on the converter.

Installation Procedure for MD-CC400-000

Step-by-step guide for installing the USB to RS-422 converter drivers.

Determining the Virtual COM Port (VCP)

Instructions on how to locate the assigned Virtual COM Port in Windows Device Manager.

Prototype Development Cables

Lists specific prototype development cables for MDrivePlus interfaces.

Prototype Development Cable PD14-2334-FL3

Details the PD14-2334-FL3 cable for I/O and logic interfacing.

Prototype Development Cable PD10-1434-FL3

Details the PD10-1434-FL3 cable for RS-422/485 communications.

WARRANTY

24-Month Limited Warranty

Outlines the terms and conditions of the limited warranty for the MDrivePlus.

Obtaining Warranty Service

Instructions for obtaining warranty service, including RMA process.

IMS MDrive 34 Plus Series Specifications

General IconGeneral
BrandIMS
ModelMDrive 34 Plus Series
CategoryDC Drives
LanguageEnglish

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